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Cosworth KA - 2015.......what to do??

Old 10-05-2014, 06:18 PM
  #1961  
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Originally Posted by scarnny
Lol yeah i know what you mean, what turbo are you using now?
Sorry missed your post mate


It's back on a T34, but it now has the slightly bigger .63 exhaust housing.
Old 10-05-2014, 06:37 PM
  #1962  
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Is the switch to your Amal valve mate to give you actuator pressure then swith on to give you full boost ?
Old 10-05-2014, 06:41 PM
  #1963  
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Originally Posted by hitchwest
Is the switch to your Amal valve mate to give you actuator pressure then swith on to give you full boost ?
Amal valve..........how quaint


It's done in the ecu somehow mate (its on aftermarket )
Old 10-05-2014, 06:45 PM
  #1964  
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Ahh I was thinking cheap and simple I forgot how you have cash stacked under your bed
Old 13-07-2014, 03:50 PM
  #1965  
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Done a bit more work in the quest for better handling and reliability.

Firstly changed wheels again,*Going to stick with a standard size/offset from now on as I don't think I've done a trackday on the same wheels yet

Now on another set of Speedlines fitted *with Federal RSR 595s

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Even washed it*

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Secondly removed the suspension and sent it to Gaz for a full service, check over and an assessment of the spring rates( I knew fronts were 325lb, but rears were unknown).

A bent rear piston rod was replaced, all units serviced and new springs were fitted (400lb front, 225lb rear).

Having still not got round to making rose jointed adjustable lower arms, I replaced the tired ones with a pair if new ones. Unfortunately this restricts me to a maximum of 1.5 degrees negative camber.

Had a full geometry check conducted and did some tweaking to ensure the thrust angle was as close to zero as possible.*

Suspension alignment

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Went down to the Cornwall RSOC Regional Day @ Little Bodieve Holiday Park in Wadebridge

Loaded up for Cornwall RSOC
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Camping
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Beauty and The Beast
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Took a run upto to Paignton with a few friends in a selection of interesting cars...

V10 R8, RS6 and a rather amusing kit car with a turbo'd Busa engine*

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Unfortunately a wheel imbalance prevented any fun. Cleaning disc mounting faces and wheels, checked wheel balance and annoyingly the problem has mysteriously gone away.*



Whilst trying to cure the phantom overheating problems last year (head gasket had gone) I had the header tank enlarged, which put it closer to the turbo, so Marc aka M.K with the JWRC Fiesta kindly made this little number

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Relocated under the scuttle and few minor mods to plumbing.

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....
Old 13-07-2014, 03:55 PM
  #1966  
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So onto Bristol and Swindon RSOC @ Castle Combe...

An early start was needed as I didn't camp due to uncertainty over the weather. I don't mind being tired, but cold and wet is a no,no

A wet start to the day meant the track was like glass, any sign of boost and it was spin spin spin. So steady start, especially for Lo@der with his new 500+bhp SCS engine

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Dried up after lunch and had a good few sessions, and made some usefull adjustments to the suspension.

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However turning in too early and clipping the curb at Camp resulted in a little off

Side view

Under view*


New sponsor*

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And the Devon RSOC traditional Cake @ Combe was taken up a level*

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Big thanks to Kate @ JKM Performance for providing an excellent service from the kitchen as well as the workshop

Nom, nom, nom......

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Next stop, Donington for RSOC National Day next Sunday
Old 13-07-2014, 04:15 PM
  #1967  
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nice little write up

Can't wait to join people out with the fiesta on some of these trips
Old 13-07-2014, 04:47 PM
  #1968  
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At least you had the sense to let it head for the infield
Old 13-07-2014, 04:57 PM
  #1969  
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Originally Posted by M K
nice little write up

Can't wait to join people out with the fiesta on some of these trips
Cheers Marc

As long as you run low boost



Originally Posted by Jay,
At least you had the sense to let it head for the infield
Kept it planted, no off gas snap back pit wall action for me


Marshals offered me a toilet roll when I came off
Old 13-07-2014, 05:02 PM
  #1970  
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Originally Posted by Richie.




Kept it planted, no off gas snap back pit wall action for me


Marshals offered me a toilet roll when I came off

LOL good lad should bang it on youtube with the title " This is how you do it " then it might save thousands more hitting the pit wall
Old 13-07-2014, 05:15 PM
  #1971  
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Originally Posted by Richie.
Cheers Marc

As long as you run low boost
Id be happy if it had no boost, just gagging to drive it after 5 years of expense
Old 13-07-2014, 05:24 PM
  #1972  
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Originally Posted by M K
Id be happy if it had no boost, just gagging to drive it after 5 years of expense
I feel your pain bro
Old 13-07-2014, 05:27 PM
  #1973  
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I was in the blue clio in front of you on your big spin,, I did wonder why you never passed me

Until a friend sent me a vid,, it seemed like a never ending spin lol
Old 13-07-2014, 05:30 PM
  #1974  
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Originally Posted by maxest
I was in the blue clio in front of you on your big spin,, I did wonder why you never passed me

Until a friend sent me a vid,, it seemed like a never ending spin lol
Shame you didn't have a rear looking camera

Pesky Clios are too nimble through the bends
Old 13-07-2014, 05:58 PM
  #1975  
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Originally Posted by maxest
I was in the blue clio in front of you on your big spin,, I did wonder why you never passed me

Until a friend sent me a vid,, it seemed like a never ending spin lol
Looked like that little thing was going well mate
Old 13-07-2014, 06:04 PM
  #1976  
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Originally Posted by Richie.
Shame you didn't have a rear looking camera

Pesky Clios are too nimble through the bends
Lol, i had a go pro on the front but it went flat after about an hour,, do you have yours hard wired?

Originally Posted by Lo@der
Looked like that little thing was going well mate
Yes it was going well,, road tyres were really letting me down wish i'd taken the 888s; think i'm gonna upgrade to another evo though
Old 14-07-2014, 07:51 PM
  #1977  
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Originally Posted by maxest
Lol, i had a go pro on the front but it went flat after about an hour,, do you have yours hard wired?'
Got a hard wired camera inside: http://www.dogcamsport.co.uk/roadhaw...ar-camera.html

And couple of Gopros for outside, although the one seems to have a dodgy battery
Going to get a pair of spare batteries for weekend.

You doing Nat Day?
Old 14-07-2014, 08:05 PM
  #1978  
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Originally Posted by Richie.
Got a hard wired camera inside: http://www.dogcamsport.co.uk/roadhaw...ar-camera.html

And couple of Gopros for outside, although the one seems to have a dodgy battery
Going to get a pair of spare batteries for weekend.

You doing Nat Day?
I've got a new go pro hero and it recorded for about hour to an hour and a half then went flat

No not doing national day, gotta work that wk end
Old 14-07-2014, 08:44 PM
  #1979  
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was it that escort cosworth that dumped fuel on the track and broke down after quarry?
Old 14-07-2014, 08:56 PM
  #1980  
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Originally Posted by The Underdog
was it that escort cosworth that dumped fuel on the track and broke down after quarry?
Yeah fuel pipe from pump to fuel rail failed

Luckily it didnt end badly.
Old 15-07-2014, 06:40 AM
  #1981  
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Very lucky , my fault for using the wrong fitting with the type of fuel hose. Merlin Motorsport ( shop onsite) we're very helpful and made me up a new hose in about ten minutes.
Old 16-07-2014, 08:41 PM
  #1982  
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The KA is looking well matey.At least there there wasn't any damage to the car.
Old 18-07-2014, 10:00 AM
  #1983  
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Thats an expensive lawnmower! I like how you kept your foot in even when well into the infield.
Old 18-07-2014, 10:19 AM
  #1984  
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looks top, but should of been JV :P
Old 18-07-2014, 05:00 PM
  #1985  
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Originally Posted by AJC
looks top, but should of been JV :P

Any pics yet ?
Old 20-07-2014, 08:40 PM
  #1986  
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new wheels suit! I like white
Old 25-07-2014, 09:30 PM
  #1987  
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Originally Posted by ram
new wheels suit! I like white
Cheers

Pain to keep clean though as you know
Old 25-07-2014, 09:33 PM
  #1988  
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With the weather looking 'changable' made the journey to Donington for RSOC National Day.

Unloaded the car and went off to sign on and get briefing.

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Went out for first session, did the two sighting laps and then began to up the pace.
Then after two laps, coming onto the main straight there was a sudden loss of power/boost.
Suspecting a boost hose popping off I made way back to pits and to have a look. All hoses were ok, however.....

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So another short day.


Back home and removed turbo to find the waste gate crank arm and penny had left the building ala Elvis

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So removed waste gate arm and penny from a .48 housing I had in the garage, bit of fiddling and fitting and it was swopped over.
Then got*the penny and the actuator lever tig welded on.

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All done and ready to refit.

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Back on

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Next was to replace the perished seal on the fuel tank closure plate. Got a new seal and a new plate from ProAlloy and removed the tank from the car to check for any debris in the tank.
Whilst it was out decided to paint it satin black to be more in keeping with the interior look.

Primed it up with some etch primer, then a few coats of black. Looks a lot better now

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Just needs a bolt check and clean and it's ready for Ford Fair
Old 26-07-2014, 07:26 AM
  #1989  
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Gutted for you matey. At least its sorted now and there wasnt any other damage.

The tank looks better in black.
Old 26-07-2014, 08:10 AM
  #1990  
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Least it was an easy fix,

External gate next time ay
Old 07-08-2014, 10:16 PM
  #1991  
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Ya car looked great at Ford Fair mate.....





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Old 12-08-2014, 12:43 PM
  #1992  
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Old 12-08-2014, 05:52 PM
  #1993  
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I have been off there before at Combe, my mate went off before the chicane and did Ł50k worth to his 355, it was a new car back then and it was repaired then hastily sold....seems wrong really and I doubt it is the best 355 out there anymore....spider too!
Old 12-08-2014, 09:02 PM
  #1994  
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Originally Posted by Minirotty
Ya car looked great at Ford Fair mate.....



Originally Posted by kosienutter

That explains the dent/scratches on the wing.




Originally Posted by Caddyshack
I have been off there before at Combe, my mate went off before the chicane and did Ł50k worth to his 355, it was a new car back then and it was repaired then hastily sold....seems wrong really and I doubt it is the best 355 out there anymore....spider too!
Bugger

That can't of been nice
Old 12-08-2014, 09:39 PM
  #1995  
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Originally Posted by Richie.
That explains the dent/scratches on the wing.






Bugger

That can't of been nice
Really?
Old 12-08-2014, 09:50 PM
  #1996  
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Bollocks!
Old 12-08-2014, 09:52 PM
  #1997  
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Originally Posted by J1mbo
Really?
Originally Posted by Minirotty
Bollocks!

In the beavertail


Old 12-08-2014, 09:55 PM
  #1998  
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CUNT!



Thought I was gona get a dented wallet then lol
Old 13-08-2014, 12:05 AM
  #1999  
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Originally Posted by Richie.
In the beavertail


tool!
Old 07-01-2015, 09:00 PM
  #2000  
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Not updated this thread for a while.....

Ended last year with a trio to the European Ford Event in Venray, Holland. It was a good weekend away and made a change from the usual UK shows. Went over with a few of the usuals.

Barry the Beavertail performed flawlessly doing just over a 1000miles there and back.

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Max speed is from when I raced a Ducati in the Saff on the way back from RSOC @ Combe.......on a private road of course !


Eurotunnel @ 0400 waiting for Dave and Ben

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Loaded on Le Choo Choo

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At hotel ........... a beautiful rose between two thorns

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Sticker Paul made me a vinyl banner so I made a display frame to take with me (yes it is a parasol base !)

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Although we ended up putting it on the fence as the banking was a bit steep.

Few from the show

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Food stop on way back

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Here's to 2015 .......

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