belgian xr2i (RS1800 uk)2.0l zetec (17/07/11)Ready again - Page 3

fiesta_xr2i · 06-11-2008, 01:03 AM

now i regret selling mine RS1800....

lovley car man

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dj_yd · 08-02-2009, 10:08 PM

a small update, not much happend to the fez , just driving it

i did got the broken koni shock back from koni after 3 months, got it true mot.
for now i'm collecting parts for a 2.0 conversion and a gearbox rebuild with lsd

escort mk4 lsd

2.0 zetec maf

2.0 zetec desk ecu

oil temp and oil pessure gauge + oilfilter sandwichplate for the sensors

greetz

dj_yd · 19-07-2009, 09:54 PM

i got some new parts
i ordert a set of GAZ coilovers , still waiting on them

found myself 2.0 silvertop

rebuild set for my gearbox

and adjustable pully's

greetz

Glenn. · 19-07-2009, 10:17 PM

Nice car.

dj_yd · 22-07-2009, 11:12 PM

Quote:

Originally Posted by Glenny Boy

Nice car.

thank you.

today i start stripping the 2.0

gReetS

TurboShed · 23-07-2009, 12:17 AM

Looks very nice

dj_yd · 28-07-2009, 10:41 PM

Quote:

Originally Posted by TurboShed

Looks very nice

thank you mate

dj_yd · 28-07-2009, 10:42 PM

a bit more
cylinder head cover of

at first site all looks good, when i removed the cams 1 of the bearingcaps had som blue colloring on it and there where some with marks on them, and where the camshaft meets the bearing there where some marks on them
the cams have been out before because the bearingcaps where marked, but when they refitted them they where possisioned the wrong way, i suspect this is the reason for the faults, and bad oil ofcourse

the bores and tops of the pistons look good imo
head of

sump of

gReetS

andy130 · 30-07-2009, 05:46 PM

looking good mate

Mk1-stu · 30-07-2009, 06:46 PM

Nice work there mate, cool project

dj_yd · 05-08-2009, 07:27 PM

thank you

dj_yd · 13-08-2009, 10:39 PM

i got my GAZ coilovers and fitted them, very happy with them

only need to fit a spacer at the back , the spring is catching the tyre

my alternator broke down, i had it rebuild and its back on now

gReetS

wess-rs · 18-08-2009, 08:43 PM

Great project!! Love it!

dj_yd · 20-08-2009, 11:22 PM

Quote:

Originally Posted by wess-rs

Great project!! Love it!

thanks mate

i fitted a spacer between the reardrum and axle, the wheels are spaced 12mm both sides, so now i can lower the GAZ shocks at the back

and i made a rear strutbrace looks great and fits perfect

only need to powdercoat it

gReetS

dj_yd · 22-08-2009, 01:56 PM

Got in too the 2.0 again , same story as the head, marks on the bearings and crank

the head has been checked and can be fixed

gReetS

dj_yd · 28-09-2009, 05:13 PM

latest updat
i got my home made strutbrace powdercoated

and started with the oil temp and pressure gauge's
i made a fiberglas peace and painted it
not the best pic

gReetS

dj_yd · 11-10-2009, 05:01 PM

i have finished the front strutbrace

gReetS

andy130 · 11-10-2009, 06:28 PM

getting there mate, are u going to run it on carbs?

dj_yd · 22-10-2009, 08:50 PM

Quote:

Originally Posted by andy130

getting there mate, are u going to run it on carbs?

thanks, no carbs , maybe some tb's somday.

dj_yd · 22-10-2009, 08:50 PM

got myself some pipercams for the 2.0 zetec

. type KBZETA270BH

gReetS

wess-rs · 22-10-2009, 09:16 PM

Top Work!

andysfatrs · 22-10-2009, 09:33 PM

Looks really nice mate, i have recently done similar with my RS 1800.

top work you have been doing

this is mine BTW

The Loumiester · 25-10-2009, 07:21 PM

i want my fiesta imperial blue . . . it looks so good.

GranaDavey · 25-10-2009, 09:17 PM

Lovely work, keep up the good work

dj_yd · 02-11-2009, 08:42 PM

Quote:

Originally Posted by andysfatrs

Looks really nice mate, i have recently done similar with my RS 1800.

top work you have been doing

this is mine BTW

nice one mate

dj_yd · 02-11-2009, 08:44 PM

Quote:

Originally Posted by The Loumiester

i want my fiesta imperial blue . . . it looks so good.

Quote:

Originally Posted by El Carburato

Lovely work, keep up the good work

thanks guys

dj_yd · 02-11-2009, 08:45 PM

i had alot of vibration on flat roads, and when i fited the strutbrace the engine hits it on load
so got some vibra-technics fast road gearbox mounts for it

gReetS

dj_yd · 17-11-2009, 07:53 PM

recieved a nice upgrade today
fiesta ST

OEM 240mm van ST 278mm

testfit
they are a direct fit , and my 15" mk5 RS2000 wheels fit ok

st setup

now paint them, new fluid and hoses and get them on

gReetS

dj_yd · 31-12-2009, 12:22 PM

I got the block and head back from machining
the head had a skim, opend and flowed inlets and exhaustports, new valve gides en the valves has been cut again
the block had also a skim and the bores are honed
the crankshaft is polisched

gReetS

16vzetec · 01-01-2010, 10:27 AM

good work, dont forget to swap the crank position sensor casing with a manual casing one before you fit engine in like i did!! had to take the engine out again in mine to do it!! doh

dj_yd · 11-03-2010, 11:13 PM

Quote:

Originally Posted by 16vzetec

good work, dont forget to swap the crank position sensor casing with a manual casing one before you fit engine in like i did!! had to take the engine out again in mine to do it!! doh

thanks for the reminder mate

dj_yd · 11-03-2010, 11:14 PM

latest progres
i got some pistonrings
and a set of arp rodbolts

had to buy some new tools
-a torquewrench 6 to 40nm
-feelergauges
-a pistonring compressor

dj_yd · 11-03-2010, 11:16 PM

and finaly started the rebuild

new pistonrings after checking the gap clearance

new main bearings

crank in

the crankshaftseal housing

cleaned up

gasket in place

the housing mounted to the block

and the seal in place

ARP conrodbolts vs OEM

newbig end bearings

nr1 and nr4 in

i checked the running clearance on the main and big ends and checked the endfloat, all was well

dj_yd · 11-03-2010, 11:17 PM

new o-rings for the injectors,ford head bolds and new pistonjets

new 1.8 fiesta waterpump

4 pistons in

pistonjets

i cleanedthe feulrail

got the injectors in the feulrail , al new seals

i than matched the sandwich plate runners to the ports and gave them a mild pollish

also i mached the inlet manifold to the sandwich plate

thats it so far
hope you like and if you see something thats not ok then please tell me

Titanium X · 12-03-2010, 09:02 AM

Beautiful as always mate

focusjames · 12-03-2010, 09:40 AM

awesome mate love the car

dj_yd · 14-06-2010, 04:20 PM

cleaned and painted HO inlet manifold

painted the sandwichplate

cleaned and painted the throttlebody ,pollished the inside, pollished the butterfly and knife edged it, also made the inlet edge smoother
before

after

cleaned and painted the sump

i bought a oil pickup-pipe, when i recieved it the wiremesh was out
so i chopped the 2.0 oil pickup-pipe and got that mesh and got it in the 1.8 pipe

new oil pump

dj_yd · 15-06-2010, 10:09 PM

the latest updates
oil pickup-pipe fitted

new gasket on the clean sump

sump fitted with some stainles steel bolts
[IMG=http://img44.imageshack.us/img44/9190/picture004gj.jpg][/IMG]

new 1.8 waterpump

skimmed block

headgasket

head and piper cams ready for fitting

ported and flowed exhaust port

ported and flowed inlet port

head on block

piper cams fitted

now i need to sort the timing and the 2.0 is ready :mrgreen:

gReetS

dj_yd · 13-07-2010, 09:30 PM

my latest update

i have some vernier pulley's , i only had to drill a hole to match the piper cams so i can fit the dowel's

pipercams

drilled the hole in the pully

pully on and locked with the dowel in place

al timed up

a new ford timing belt

i painted the timing covers and moddet the upper cover so you can see the pully's

than started on the inlet manifold

gasket in place

the sandwichplate and injectors in place

the other gasket

and the HO inlet on

and this is how it will look

a few litlle things and its ready

gReetS

dj_yd · 23-09-2010, 10:39 PM

a few weeks ago i relocated the batery to the booth.
before

i removed the batterytray

the battery in the booth now mounted on the batterytray also a fuse holder

and a +12v terminal under the bonnet

and this is how it looked

19-07-2009, 10:17 PM	#84
Glenn. Professional Waffler Garage is empty, add now Trader Score: (1) Join Date: Jul 2006 Location: Darlington county durham Posts: 27,985 Rep Power: 33	Nice car. __________________ NORTHEAST/NORTH YORKSHIRE ALL FORD MEET ORGANISER pm for details.

23-07-2009, 12:17 AM	#86
TurboShed Cossiemodo Garage is empty, add now Trader Score: (0) Join Date: Jan 2006 Location: Liverpool Posts: 3,080 Rep Power: 10	Looks very nice __________________ TF2 name TurboShed - 2Fort only servers usually. Left4 Dead - TurboShed - I hate zombies!

30-07-2009, 06:46 PM	#90
Mk1-stu Patronus Garage is empty, add now Trader Score: (0) Join Date: Oct 2005 Location: Nr Southend !! Posts: 3,423 Rep Power: 10	Nice work there mate, cool project __________________ Conservatives: Putting the N in cuts facebook clicky

18-08-2009, 08:43 PM	#93
wess-rs Too many posts.. I need a life!! Garage is empty, add now Trader Score: (0) Join Date: Dec 2007 Location: Netherlands Posts: 645 Rep Power: 5	Great project!! Love it! __________________ 2011 Fiesta S-Edition. 2001 Fiesta Zetec-s 1982 Escort mk3 1.6 turbo.

22-10-2009, 09:16 PM	#101
wess-rs Too many posts.. I need a life!! Garage is empty, add now Trader Score: (0) Join Date: Dec 2007 Location: Netherlands Posts: 645 Rep Power: 5	Top Work! __________________ 2011 Fiesta S-Edition. 2001 Fiesta Zetec-s 1982 Escort mk3 1.6 turbo.

08-02-2009, 10:08 PM	#82
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	a small update, not much happend to the fez , just driving it i did got the broken koni shock back from koni after 3 months, got it true mot. for now i'm collecting parts for a 2.0 conversion and a gearbox rebuild with lsd escort mk4 lsd 2.0 zetec maf 2.0 zetec desk ecu oil temp and oil pessure gauge + oilfilter sandwichplate for the sensors greetz

19-07-2009, 09:54 PM	#83
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	i got some new parts i ordert a set of GAZ coilovers , still waiting on them found myself 2.0 silvertop rebuild set for my gearbox and adjustable pully's greetz

28-07-2009, 10:42 PM	#88
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	a bit more cylinder head cover of at first site all looks good, when i removed the cams 1 of the bearingcaps had som blue colloring on it and there where some with marks on them, and where the camshaft meets the bearing there where some marks on them the cams have been out before because the bearingcaps where marked, but when they refitted them they where possisioned the wrong way, i suspect this is the reason for the faults, and bad oil ofcourse the bores and tops of the pistons look good imo head of sump of gReetS

30-07-2009, 05:46 PM	#89
andy130 PassionFord Post Whore!! Garage is empty, add now Trader Score: (2) Join Date: Jun 2008 Location: ireland Posts: 5,148 Rep Power: 9	looking good mate

05-08-2009, 07:27 PM	#91
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	thank you

13-08-2009, 10:39 PM	#92
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	i got my GAZ coilovers and fitted them, very happy with them only need to fit a spacer at the back , the spring is catching the tyre my alternator broke down, i had it rebuild and its back on now gReetS

22-08-2009, 01:56 PM	#95
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	Got in too the 2.0 again , same story as the head, marks on the bearings and crank the head has been checked and can be fixed gReetS

28-09-2009, 05:13 PM	#96
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	latest updat i got my home made strutbrace powdercoated and started with the oil temp and pressure gauge's i made a fiberglas peace and painted it not the best pic gReetS

11-10-2009, 05:01 PM	#97
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	i have finished the front strutbrace gReetS

11-10-2009, 06:28 PM	#98
andy130 PassionFord Post Whore!! Garage is empty, add now Trader Score: (2) Join Date: Jun 2008 Location: ireland Posts: 5,148 Rep Power: 9	getting there mate, are u going to run it on carbs?

22-10-2009, 08:50 PM	#100
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	got myself some pipercams for the 2.0 zetec . type KBZETA270BH gReetS

22-10-2009, 09:33 PM	#102
andysfatrs Wahay!! I've lost my Virginity!! Garage is empty, add now Trader Score: (0) Join Date: Jun 2008 Posts: 95 Rep Power: 4	Looks really nice mate, i have recently done similar with my RS 1800. top work you have been doing this is mine BTW

25-10-2009, 07:21 PM	#103
The Loumiester ford whore Garage is empty, add now Trader Score: (0) Join Date: Jun 2008 Location: Rochdale Posts: 384 Rep Power: 4	i want my fiesta imperial blue . . . it looks so good. __________________ Ford . . . . feel the difference

25-10-2009, 09:17 PM	#104
GranaDavey Regular Contributor Garage is empty, add now Trader Score: (0) Join Date: Aug 2009 Location: Netherlands Posts: 224 Rep Power: 3	Lovely work, keep up the good work __________________

02-11-2009, 08:45 PM	#107
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	i had alot of vibration on flat roads, and when i fited the strutbrace the engine hits it on load so got some vibra-technics fast road gearbox mounts for it gReetS

17-11-2009, 07:53 PM	#108
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	recieved a nice upgrade today fiesta ST OEM 240mm van ST 278mm testfit they are a direct fit , and my 15" mk5 RS2000 wheels fit ok st setup now paint them, new fluid and hoses and get them on gReetS

31-12-2009, 12:22 PM	#109
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	I got the block and head back from machining the head had a skim, opend and flowed inlets and exhaustports, new valve gides en the valves has been cut again the block had also a skim and the bores are honed the crankshaft is polisched gReetS

01-01-2010, 10:27 AM	#110
16vzetec Advanced PassionFord User Garage is empty, add now Trader Score: (0) Join Date: Oct 2003 Location: essex Posts: 1,760 Rep Power: 10	good work, dont forget to swap the crank position sensor casing with a manual casing one before you fit engine in like i did!! had to take the engine out again in mine to do it!! doh __________________

11-03-2010, 11:14 PM	#112
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	latest progres i got some pistonrings and a set of arp rodbolts had to buy some new tools -a torquewrench 6 to 40nm -feelergauges -a pistonring compressor

11-03-2010, 11:16 PM	#113
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	and finaly started the rebuild new pistonrings after checking the gap clearance new main bearings crank in the crankshaftseal housing cleaned up gasket in place the housing mounted to the block and the seal in place ARP conrodbolts vs OEM newbig end bearings nr1 and nr4 in i checked the running clearance on the main and big ends and checked the endfloat, all was well

11-03-2010, 11:17 PM	#114
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	new o-rings for the injectors,ford head bolds and new pistonjets new 1.8 fiesta waterpump 4 pistons in pistonjets i cleanedthe feulrail got the injectors in the feulrail , al new seals i than matched the sandwich plate runners to the ports and gave them a mild pollish also i mached the inlet manifold to the sandwich plate thats it so far hope you like and if you see something thats not ok then please tell me

12-03-2010, 09:02 AM	#115
Titanium X 15000 Garage is empty, add now Trader Score: (0) Join Date: Jun 2008 Location: Sint-Truiden Limburg Posts: 32 Rep Power: 0	Beautiful as always mate __________________ Mondy Mk3.5 2.2 TDCi Titanium X --> Monster Conversion Sierra Mk2.5 1.8TD SW RAT Drifter --> Rust Under Construction Mondeo Mk1.5 1.8TD Interceptor --> Daily Airco Cooled Orion Mk1 1.6d --> Sleeper 1.6TDi Fez Mk3.5 1.8d --> Sleeper 1.8TDi Streetperformance.be --> No / Low Budget Cup Designed 4 Performance << may the Ford be with you >>

12-03-2010, 09:40 AM	#116
focusjames life is good Garage is empty, add now Trader Score: (0) Join Date: Jan 2010 Location: hull Posts: 162 Rep Power: 3	awesome mate love the car __________________ 2001 ford focus zetec

14-06-2010, 04:20 PM	#117
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	cleaned and painted HO inlet manifold painted the sandwichplate cleaned and painted the throttlebody ,pollished the inside, pollished the butterfly and knife edged it, also made the inlet edge smoother before after cleaned and painted the sump i bought a oil pickup-pipe, when i recieved it the wiremesh was out so i chopped the 2.0 oil pickup-pipe and got that mesh and got it in the 1.8 pipe new oil pump

15-06-2010, 10:09 PM	#118
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	the latest updates oil pickup-pipe fitted new gasket on the clean sump sump fitted with some stainles steel bolts [IMG=http://img44.imageshack.us/img44/9190/picture004gj.jpg][/IMG] new 1.8 waterpump skimmed block headgasket head and piper cams ready for fitting ported and flowed exhaust port ported and flowed inlet port head on block piper cams fitted now i need to sort the timing and the 2.0 is ready :mrgreen: gReetS

13-07-2010, 09:30 PM	#119
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	my latest update i have some vernier pulley's , i only had to drill a hole to match the piper cams so i can fit the dowel's pipercams drilled the hole in the pully pully on and locked with the dowel in place al timed up a new ford timing belt i painted the timing covers and moddet the upper cover so you can see the pully's than started on the inlet manifold gasket in place the sandwichplate and injectors in place the other gasket and the HO inlet on and this is how it will look a few litlle things and its ready gReetS

23-09-2010, 10:39 PM	#120
dj_yd I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 108 Rep Power: 7	a few weeks ago i relocated the batery to the booth. before i removed the batterytray the battery in the booth now mounted on the batterytray also a fuse holder and a +12v terminal under the bonnet and this is how it looked

23-09-2010, 10:39 PM
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