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Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

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Old 04-05-2007, 12:09 PM   #1
Ollie MK5 Turbo
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Default Escort MK5, Area-Six 2.0 Blacktop Zetec Turbo, Toyo R1R's and RS500 Splitter *Page .6

Over the years I have upgraded almost every part on this car.
Gearboxes, clutchs, engine mounts, intercoolers. For the full list of my modifications please check out my Garage.
http://www.passionford.com/forum/gar...vehicle&CID=33
But the next upgrade will be the biggest yet.
After over two years of 1.6 Turbo I have decided to move up to a 2.1 ZVH. (UPDATE Page 2/3 I have now fitted a blacktop zetec turbo.!!!)

I have a new engine built by Area Six, bigger turbo and bigger injectors to fit.
Tomorrow I am going to pick up the engine so you will have to wait till Saturday night for pictures.
Hoping to get it all fitted on the Sunday/Monday.

Here are some pictures of my car as it is atm.







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Last edited by Ollie MK5 Turbo; 17-02-2011 at 11:20 PM.
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Old 04-05-2007, 02:58 PM   #2
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This car is awesome

What sort of power are you expecting after the engine swap Ollie?
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Old 04-05-2007, 04:19 PM   #3
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yer what are you havin done to alexs old engine mate?
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Old 04-05-2007, 08:22 PM   #4
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top motor m8. saw you up the mile a few weeks ago, goes very well your motor. guna be even beter wiv da zvh in it.
da now what sort of power your going for??
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Old 04-05-2007, 10:53 PM   #5
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Old 05-05-2007, 03:46 PM   #6
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Chatter lives on Can't wait to see how Alex's engine goes in your car with less weight - Should fly!!!
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Old 06-05-2007, 12:33 AM   #7
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i got fucked on the deal ha ha
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Old 06-05-2007, 08:27 AM   #8
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Looking forward to seeing the engine all in
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Old 06-05-2007, 02:05 PM   #9
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Alex is over there now - Its being fitted as i type
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Old 06-05-2007, 04:02 PM   #10
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should be an animal
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Old 06-05-2007, 04:33 PM   #11
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nice one ollie, you've had this car for a good few years havent ya? quite a fitting upgrade i feel. I thought alex was putting that 2.1 into his black s2.

loking forwards to seeing the next pics and the results of it
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Old 06-05-2007, 04:45 PM   #12
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Old 06-05-2007, 07:26 PM   #13
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No Alex has had his fun with that engine - he got bored with it lol Time to let someone else enjoy the fun

Its all in and running now!
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Old 06-05-2007, 08:34 PM   #14
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What a long day.
Well the 2,1 Engine is all in and running.
Here are some pics from last night of the removal of the 1.6 engine.










Will upload some pics of the new engine in tomorrow,
The engine is Alexs old one just rebuilt so will be looking at the same BHP as that was. 250+
EssexMikeSi I have had the car for 4 and a half years. 1st two of them years without a Turbo.

Thanks to Chatter Box AKA Alex for the help today.

Last edited by Ollie MK5 Turbo; 19-01-2009 at 07:20 PM.
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Old 07-05-2007, 10:57 AM   #15
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nice work there ollie, good to see ya not hanging around with getting new lump in.
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Old 09-05-2007, 09:31 PM   #16
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here are some pics from sunday oilles done 20 miles now

run that fucker in i want a go







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Old 09-05-2007, 09:39 PM   #17
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Nice, my mate wanted this car so bad but you kept saying no lol

but oh well, looks great, good conversion
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Old 10-05-2007, 09:49 AM   #18
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Quote:
Originally Posted by sidewayz
Nice, my mate wanted this car so bad but you kept saying no lol

but oh well, looks great, good conversion
I cant sell it yet.
Tell your mate to build his own
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Old 10-05-2007, 09:58 AM   #19
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Old 11-05-2007, 11:08 AM   #20
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top work boys.yeh run it in asap, i wana c it up da mile
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Old 11-05-2007, 12:00 PM   #21
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Old 11-05-2007, 02:36 PM   #22
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I have done 150 miles now
Going to FITP this sunday. That will add some more miles 200+.
Will be on the Surrey RS Owners stand if any of you are about and want to check it out.
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Old 11-05-2007, 05:37 PM   #23
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nice
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Old 12-05-2007, 10:52 AM   #24
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nice work ollie looks sweet
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Old 12-05-2007, 05:34 PM   #25
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Well done mate looks good!
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Old 27-05-2007, 05:48 PM   #26
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Small update.

Engine has now done 450 miles just coming up to its oil change.

Some pics from the weekend.



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Old 27-05-2007, 06:05 PM   #27
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how efficient is that intercooler,

i take its a 2wd cossie one?
how much boost you running on it?


cars is awsome,

more i look in this project room the more cars i want ot build lol
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Old 27-05-2007, 06:12 PM   #28
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Quote:
Originally Posted by zippyobrien
how efficient is that intercooler,

i take its a 2wd cossie one?
how much boost you running on it?


cars is awsome,

more i look in this project room the more cars i want ot build lol
The intercooler is a 4x4 Cosworth type.
It will be running about 20 psi.
I had it running on my old 1.6 turbo at 16 psi with impressive gains over my last intercooler.

Ollie
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Old 27-05-2007, 06:47 PM   #29
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That looks great What about the little fans at the front? Where are they from?
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Old 27-05-2007, 06:53 PM   #30
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Quote:
Originally Posted by JeroentjeRS
That looks great What about the little fans at the front? Where are they from?
Thanks

The fans are PC system fans. But they are not any normal PC fan.
Delta Hi flow fans.

- Speed - 4000RPM
- Output - 190 CFM
- Decibels - 59dBA
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Old 27-05-2007, 06:55 PM   #31
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And waterproof then?
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Old 27-05-2007, 07:33 PM   #32
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looks cool
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Old 27-05-2007, 09:42 PM   #33
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phat as,i love tht!!!!!as im not to hot on mk5s,did they come with tht front end with the mk6 style rear?sure i've only seem smily grill ones!
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Old 12-09-2007, 08:18 PM   #34
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Quote:
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And waterproof then?
As waterproof as the normal fan is.
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Old 12-09-2007, 08:38 PM   #35
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After a pot hole killed off my last suspension I decided to upgrade to some coiloves.
Spoke to Ian at Area Six and soon had some Gaz coilovers on order. Thanks Ian Top man.
I went for the MK6 type coilovers over the mk5 as they have a better top mounts design at the rear.

Pics of the kit




The differents from MK5 and mk6 top mounts.
MK5

MK6

All I had to do was drill a hole for the different bolt design. Easy mod to fit mk6 suspension to a mk5.

The suspension now on the car


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Old 12-09-2007, 11:16 PM   #36
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needs some 16 x 7 mondeo wheels in et35, the 6.5s dont seem to cut it, but it looks awesome! rear numberplate surround needs binning to
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Old 13-09-2007, 12:54 AM   #37
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Love it Ollie, more every time I see a pic of it, definately the best MK5b about, one of the best late Escorts ever
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Old 13-09-2007, 01:03 AM   #38
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lookin i want to see more
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Old 13-09-2007, 09:47 AM   #39
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Quote:
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needs some 16 x 7 mondeo wheels in et35, the 6.5s dont seem to cut it, but it looks awesome! rear numberplate surround needs binning to
I am looking at getting some spacers for the car. I don’t want to change the wheels are they are only a year and a bit old and are mint.

5mm spacer will get them to et35. Your right tho the back of the car looks a bit funny on et40.
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Old 13-09-2007, 11:56 AM   #40
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Old 13-09-2007, 11:56 AM
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