Escort MK5, Area-Six 2.0 Blacktop Zetec Turbo, Toyo R1R's and RS500 Splitter *Page .6 - Page 5

J1mbo · 19-11-2009, 06:01 PM

looking good, pro alloys work is the dogs

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©hatter Box · 19-11-2009, 06:47 PM

the bollllllllloooccckssssss cant wait for this to be set up after final map

tezmanian devil · 19-11-2009, 11:45 PM

look's smart as fooooooook

how much did that lot cost if you dont mind me asking? give me an idea of how much i need get to send my car up there...

Its Dave · 20-11-2009, 01:04 AM

Just got in, all back home, so come on get it back on the road now

©hatter Box · 20-11-2009, 01:15 AM

god dave that was a long night you get held up or some thing lol

Ollie MK5 Turbo · 20-11-2009, 09:32 AM

Quote:

Originally Posted by Its Dave

Just got in, all back home, so come on get it back on the road now

Thanks for your help Dave,

We did stop one or two times as we were on a mission to find something.

I feel so knackerd today... Did you get up and go to the GYM dave?

Its Dave · 20-11-2009, 10:57 AM

Quote:

Originally Posted by Ollie MK5 Turbo

Thanks for your help Dave,

We did stop one or two times as we were on a mission to find something.

I feel so knackerd today... Did you get up and go to the GYM dave?

Yes just back from the gym

Rides · 20-11-2009, 09:54 PM

Sweet.. looking good...

Ollie MK5 Turbo · 12-12-2009, 05:24 PM

Update time.

I had some free time today so I was out in the cold finishing my PAS conversion.
Also had a tidy up around the bay.

Some pics of the car now its back home.

Bumper and Inetcooler / Radiator

I hope to get it running soon so I can take it back to the body shop to get the bumper finished.

Inlet / Throttle / Injectors / Pectel T2 Loom

Engine bay

Washer Bottle and Breather system

Jobs left are Loom changes for the new inlet manifold.
Paint the bumper then its finally time for its final map at Grove Garage.

Hope you like the pics

J1mbo · 12-12-2009, 05:30 PM

awsome work by the pro guys ! that looks stunning

Ollie MK5 Turbo · 12-12-2009, 05:34 PM

Thanks Jimbo, Just need to pick on what splitter to use now.

COCHYN · 12-12-2009, 05:35 PM

Nice work, but could they not figure another route for the pipe across the manifold? Not knocking it, just thought for their reputation you would think they would see the problem.

Pudnpepsi · 12-12-2009, 05:53 PM

Quote:

Originally Posted by COCHYN

Nice work, but could they not figure another route for the pipe across the manifold? Not knocking it, just thought for their reputation you would think they would see the problem.

you beat me to it, there work loks A1+, but thats gonna get some heatsoak!

J1mbo · 13-12-2009, 02:30 PM

do you know how much that washer bottle was ? like that !

andy escos · 13-12-2009, 05:03 PM

there work is top notch coming together nicely

Ollie MK5 Turbo · 15-12-2009, 06:07 PM

The pipe at the top is on the hot side of the charge air. The Temperature of air coming out of a turbo is well over 100c when at full chat say compressing 25+ psi.
Its then going to get cooled by the Intercooler.

Even with heatsoke that pipe is not going to get anyway near 100c. You also have to think of the speed that the air is moving, its not going to have any time to pick up any heat from the pipe.

Thanks Andy. I am well happy with the work.

Jimbo The price for the Washer and Oil breather tank was 300+vat.
The Header and pas tank are from auto specialists.

gus · 15-12-2009, 06:29 PM

looks real good, loving the mirror imaging of the tanks

dont know how i have missed this but will be looking forward to the remap update

Rides · 15-12-2009, 09:54 PM

so olly what's this running power wise through those front wheels.. it's deffo looking sweet...

tezmanian devil · 15-12-2009, 11:21 PM

all look's rather tight

Ollie MK5 Turbo · 16-12-2009, 08:53 PM

Quote:

Originally Posted by tezmanian devil

all look's rather tight

Its worked out well for the space I have.

If its not too cold this weekend lookout for more updates

dannybwoy · 12-02-2010, 10:57 PM

Hi there,ive got a mk5 1.6 zetec im looking to put a turbo engine in,but whats the best way to go about it?

should i start with a single cam engine?

cossiejsy · 13-02-2010, 09:59 AM

Looks stunning mate and any more updates or pics

Glenn. · 13-02-2010, 11:05 AM

Just looked through the whole thread,what a top car this is.

Munch · 13-02-2010, 12:07 PM

like it, everything looks neat and tidy

rst in breaking · 13-02-2010, 01:23 PM

Quote:

Originally Posted by dannybwoy

Hi there,ive got a mk5 1.6 zetec im looking to put a turbo engine in,but whats the best way to go about it?

should i start with a single cam engine?

would probally be the easier conversion, but then again if you just want standard rst maifold etc on zetec still pretty simple and straight forward, complications and work comes with lairy manifolds ive found

Ollie MK5 Turbo · 17-03-2010, 12:52 AM

OK update time.

Was nice and sunny this weekend so got cracking on with the car.
Got the car back from the body shop about three weeks ago. Had the bumper changed a bit for a better fit and also some other bits painted. After two weeks resting in a friends garage I pulled it out to get it running.
The battery in the car was not giving a good crank so i had to replace that. Its had two years of little use so that's killed it. After fitting a new battery and plugs it fired up

.

Gave it a trip round the block with out a bumper just to check things over. One of the first things was driving it with the PAS conversion. Feels like a totally different car

After the trip round the block I drove it back to my place to work on the bumper.
I have changed to ambers from clear indicators. Got them new from fords for the fresh look as my old ambers looked real old.

I am uploading the images now of the work to the bumper and sealing off the intercooler so I had a nice fit with no gaps.

My next post will be the bumper fitting and some pics after a wash

Ollie MK5 Turbo · 17-03-2010, 01:18 PM

Intercooler / Radiator with new airfilter location.

Tidy up of the slam panel with some trim.

Gap from the radiator to the slam panel.

Now sealed up with some trim

Ollie MK5 Turbo · 17-03-2010, 01:25 PM

Next job is the intercooler to bumper seal. I used a spong stip on the sides and top of the cooler and a 1" rubber flap at the bottom.

This is the end result

Its a bit dark you cant see the intercooler.

Ollie MK5 Turbo · 17-03-2010, 01:30 PM

After all that hard work it was time for a wash

I dont want to fit a number plate to it

Also i think it need a spliter. Just not decided on what one.

wirralphil · 17-03-2010, 01:33 PM

Would it be a good idea to have a grill of some sort covering the intercooler incase of stones/debris hitting it?

Looks superb, is there going to be a splitter fitted?

conor.rst · 17-03-2010, 02:13 PM

Just read through this and your doing a great job looks like its gunna be a bit of a monster. only thing i can say is sack of the cossy vents

Ollie MK5 Turbo · 17-03-2010, 03:27 PM

Quote:

Originally Posted by wirralphil

Would it be a good idea to have a grill of some sort covering the intercooler incase of stones/debris hitting it?

Looks superb, is there going to be a splitter fitted?

Dont know about a grill, But i will be fitting a splitter later on.

Quote:

Originally Posted by conor.rst

Just read through this and your doing a great job looks like its gunna be a bit of a monster. only thing i can say is sack of the cossy vents

Sack off the vents? I dont know what you mean?

JohnnyP · 17-03-2010, 06:58 PM

awsome build you've got there! thats goin to b an animal when you open it up!

massivewangers · 17-03-2010, 07:09 PM

This is going to be a wee bit mental methinks!

I'm not 100% sold on the bumper, but it serves a purpose I suppose. I reckon an RS500 style splitter or something would work. Something aggressive to add some meat to the bumper.

Also, I'd ditch the rear lights for standard ones now you've gone back to ambers too I think. Have you considered a wheel change? I think the it needs something aggro on it instead

Ollie MK5 Turbo · 18-03-2010, 11:29 PM

Hope to get it mapped first week of April ready for central day at the pod.

I think a RS500 Splitter will be wicked. But not number one on my list atm. Going to leave bits like that for after mapping.

massivewangers · 18-03-2010, 11:38 PM

500 splitter would be top, best looking splitter you can fit to a MK5 IMO.

I'd just chuck a 'guna one back on for now though, just to bring some depth to the bumper. Pick 'em up cheap enough

J1mbo · 18-03-2010, 11:39 PM

Quote:

Originally Posted by massivewangers

500 splitter would be top, best looking splitter you can fit to a MK5 IMO.

I'd just chuck a 'guna one back on for now though, just to bring some depth to the bumper. Pick 'em up cheap enough

Ollie MK5 Turbo · 27-03-2010, 03:43 PM

Will have to check out your 500 Splitter at the next show Jimbo.
I don't like to copy but that splitter is nice

Just come back from getting tracking done and filling up with some fuel.
Feels nice to drive with the Pas

J1mbo · 27-03-2010, 04:34 PM

Quote:

Originally Posted by Ollie MK5 Turbo

Will have to check out your 500 Splitter at the next show Jimbo.
I don't like to copy but that splitter is nice

Just come back from getting tracking done and filling up with some fuel.
Feels nice to drive with the Pas

pmsl pas

i dont want it anyway

my 500 splitter is ok, i havnt fitted it best and cant be arsed now was a rush job tbh, but now its on it can stay as is, pop over at central day, im on passionford stand

Ollie MK5 Turbo · 01-04-2010, 06:48 PM

New Number Plate

19-11-2009, 06:47 PM	#162
©hatter Box PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: May 2003 Location: Surrey Posts: 5,954 Rep Power: 14	the bollllllllloooccckssssss cant wait for this to be set up after final map __________________ More chatter than your mum in bed www.fordrsparts.com www.area-six.co.uk www.grovegarage.com www.proalloy.co.uk

19-11-2009, 11:45 PM	#163
tezmanian devil I've found that life I needed.. It's HERE!! Garage is empty, add now Trader Score: (8) Join Date: Dec 2006 Location: eastbourne Posts: 1,279 Rep Power: 7	look's smart as fooooooook how much did that lot cost if you dont mind me asking? give me an idea of how much i need get to send my car up there... __________________ my 300+bhp mk5 escort zetec turbo project http://passionford.com/forum/restora...engine-in.html

20-11-2009, 01:04 AM	#164
Its Dave Advanced PassionFord User Garage is empty, add now Trader Score: (4) Join Date: Sep 2008 Location: Sutton Posts: 2,258 Rep Power: 6	Just got in, all back home, so come on get it back on the road now __________________

20-11-2009, 01:15 AM	#165
©hatter Box PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: May 2003 Location: Surrey Posts: 5,954 Rep Power: 14	god dave that was a long night you get held up or some thing lol __________________ More chatter than your mum in bed www.fordrsparts.com www.area-six.co.uk www.grovegarage.com www.proalloy.co.uk

20-11-2009, 09:54 PM	#168
Rides Too many posts.. I need a life!! Garage is empty, add now Trader Score: (1) Join Date: Aug 2006 Location: Newcastle upon tyne Posts: 553 Rep Power: 6	Sweet.. looking good... __________________ I've Lost the Plot one day I'll Work it Out

12-12-2009, 05:24 PM	#169
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	Update time. I had some free time today so I was out in the cold finishing my PAS conversion. Also had a tidy up around the bay. Some pics of the car now its back home. Bumper and Inetcooler / Radiator I hope to get it running soon so I can take it back to the body shop to get the bumper finished. Inlet / Throttle / Injectors / Pectel T2 Loom Engine bay Washer Bottle and Breather system Jobs left are Loom changes for the new inlet manifold. Paint the bumper then its finally time for its final map at Grove Garage. Hope you like the pics __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

12-12-2009, 05:30 PM	#170
J1mbo B1mbo Garage is empty, add now Trader Score: (1) Join Date: Sep 2007 Location: peterborough Posts: 14,680 Rep Power: 19	awsome work by the pro guys ! that looks stunning __________________ mt-motorsport.com

12-12-2009, 05:34 PM	#171
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	Thanks Jimbo, Just need to pick on what splitter to use now. __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

12-12-2009, 05:35 PM	#172
COCHYN Ginger Welsh Boy Garage is empty, add now Trader Score: (0) Join Date: Jan 2005 Location: North Wales....Macclesfield area now though! Posts: 8,039 Rep Power: 16	Nice work, but could they not figure another route for the pipe across the manifold? Not knocking it, just thought for their reputation you would think they would see the problem. __________________ Focus Cosworth Projecthttp://passionford.com/forum/restora...7-10-09-a.html Focus RS Toyhttp://passionford.com/forum/restora...on-the-go.html Last edited by COCHYN; 12-12-2009 at 05:36 PM.

13-12-2009, 02:30 PM	#174
J1mbo B1mbo Garage is empty, add now Trader Score: (1) Join Date: Sep 2007 Location: peterborough Posts: 14,680 Rep Power: 19	do you know how much that washer bottle was ? like that ! __________________ mt-motorsport.com

13-12-2009, 05:03 PM	#175
andy escos Capt Chaos Garage is empty, add now Trader Score: (1) Join Date: Jun 2008 Location: Sunny Devon Posts: 5,234 Rep Power: 9	there work is top notch coming together nicely __________________ 500+BHP 4X4 ZAKSPEED ESCORT GROUP 5 FULL RESTO, SOON TO LOOK LIKE THIS,, TAKE A LOOK AT MY GROUP 5 ZAKSPEED ESCORT REPLICA RESTORATION Clicky

15-12-2009, 06:07 PM	#176
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	The pipe at the top is on the hot side of the charge air. The Temperature of air coming out of a turbo is well over 100c when at full chat say compressing 25+ psi. Its then going to get cooled by the Intercooler. Even with heatsoke that pipe is not going to get anyway near 100c. You also have to think of the speed that the air is moving, its not going to have any time to pick up any heat from the pipe. Thanks Andy. I am well happy with the work. Jimbo The price for the Washer and Oil breather tank was 300+vat. The Header and pas tank are from auto specialists. __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

15-12-2009, 06:29 PM	#177
gus PassionFord Post Whore!! Garage is empty, add now Trader Score: (1) Join Date: Jun 2003 Location: essex Posts: 9,432 Rep Power: 18	looks real good, loving the mirror imaging of the tanks dont know how i have missed this but will be looking forward to the remap update __________________

15-12-2009, 09:54 PM	#178
Rides Too many posts.. I need a life!! Garage is empty, add now Trader Score: (1) Join Date: Aug 2006 Location: Newcastle upon tyne Posts: 553 Rep Power: 6	so olly what's this running power wise through those front wheels.. it's deffo looking sweet... __________________ I've Lost the Plot one day I'll Work it Out

15-12-2009, 11:21 PM	#179
tezmanian devil I've found that life I needed.. It's HERE!! Garage is empty, add now Trader Score: (8) Join Date: Dec 2006 Location: eastbourne Posts: 1,279 Rep Power: 7	all look's rather tight

12-02-2010, 10:57 PM	#181
dannybwoy Virgin Garage is empty, add now Trader Score: (0) Join Date: Feb 2010 Location: London Posts: 2 Rep Power: 0	Hi there,ive got a mk5 1.6 zetec im looking to put a turbo engine in,but whats the best way to go about it? should i start with a single cam engine?

13-02-2010, 09:59 AM	#182
cossiejsy PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Feb 2005 Location: St Helier,Jersey Posts: 7,589 Rep Power: 15	Looks stunning mate and any more updates or pics __________________ Dont like my drivin then stop watchin me Jersey Rs Owners Club member of the daytime pf talk bollocks and random shite club #65

13-02-2010, 11:05 AM	#183
Glenn. Professional Waffler Garage is empty, add now Trader Score: (1) Join Date: Jul 2006 Location: Darlington county durham Posts: 27,890 Rep Power: 33	Just looked through the whole thread,what a top car this is. __________________ NORTHEAST/NORTH YORKSHIRE ALL FORD MEET ORGANISER pm for details.

13-02-2010, 12:07 PM	#184
Munch Mr. Sparkle! Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Wiltshire - swindon Posts: 12,687 Rep Power: 19	like it, everything looks neat and tidy __________________ CHEERS, LEE Onslow Loves COD! Arguing on the internet is like racing in an impreza, even if you win, you're still a twat.

17-03-2010, 12:52 AM	#186
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	OK update time. Was nice and sunny this weekend so got cracking on with the car. Got the car back from the body shop about three weeks ago. Had the bumper changed a bit for a better fit and also some other bits painted. After two weeks resting in a friends garage I pulled it out to get it running. The battery in the car was not giving a good crank so i had to replace that. Its had two years of little use so that's killed it. After fitting a new battery and plugs it fired up . Gave it a trip round the block with out a bumper just to check things over. One of the first things was driving it with the PAS conversion. Feels like a totally different car After the trip round the block I drove it back to my place to work on the bumper. I have changed to ambers from clear indicators. Got them new from fords for the fresh look as my old ambers looked real old. I am uploading the images now of the work to the bumper and sealing off the intercooler so I had a nice fit with no gaps. My next post will be the bumper fitting and some pics after a wash __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com Last edited by Ollie MK5 Turbo; 17-03-2010 at 12:53 AM.

17-03-2010, 01:18 PM	#187
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	Intercooler / Radiator with new airfilter location. Tidy up of the slam panel with some trim. Gap from the radiator to the slam panel. Now sealed up with some trim __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

17-03-2010, 01:25 PM	#188
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	Next job is the intercooler to bumper seal. I used a spong stip on the sides and top of the cooler and a 1" rubber flap at the bottom. This is the end result Its a bit dark you cant see the intercooler. __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

17-03-2010, 01:30 PM	#189
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	After all that hard work it was time for a wash I dont want to fit a number plate to it Also i think it need a spliter. Just not decided on what one. __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

17-03-2010, 02:13 PM	#191
conor.rst I've found that life I needed.. It's HERE!! Garage is empty, add now Trader Score: (3) Join Date: Oct 2009 Location: hereford Posts: 1,493 Rep Power: 4	Just read through this and your doing a great job looks like its gunna be a bit of a monster. only thing i can say is sack of the cossy vents __________________ Ford Escort RS Turbo, cossie managed, p8, coil pack, als, grs, baileys. Do it nice or do it twice - Carbon rs turbo.

17-03-2010, 06:58 PM	#193
JohnnyP I'm Finding My Feet Here Now Garage is empty, add now Trader Score: (0) Join Date: Apr 2008 Location: ipswich Posts: 124 Rep Power: 4	awsome build you've got there! thats goin to b an animal when you open it up!

17-03-2010, 07:09 PM	#194
massivewangers PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Jan 2006 Location: Stafford Drives: Couple of Fords Posts: 3,699 Rep Power: 10	This is going to be a wee bit mental methinks! I'm not 100% sold on the bumper, but it serves a purpose I suppose. I reckon an RS500 style splitter or something would work. Something aggressive to add some meat to the bumper. Also, I'd ditch the rear lights for standard ones now you've gone back to ambers too I think. Have you considered a wheel change? I think the it needs something aggro on it instead __________________ Q. What's the difference between a Saxo and a porcupine? A. The pricks are on the outside of a porcupine.

18-03-2010, 11:29 PM	#195
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	Hope to get it mapped first week of April ready for central day at the pod. I think a RS500 Splitter will be wicked. But not number one on my list atm. Going to leave bits like that for after mapping. __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

18-03-2010, 11:38 PM	#196
massivewangers PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Jan 2006 Location: Stafford Drives: Couple of Fords Posts: 3,699 Rep Power: 10	500 splitter would be top, best looking splitter you can fit to a MK5 IMO. I'd just chuck a 'guna one back on for now though, just to bring some depth to the bumper. Pick 'em up cheap enough __________________ Q. What's the difference between a Saxo and a porcupine? A. The pricks are on the outside of a porcupine.

27-03-2010, 03:43 PM	#198
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	Will have to check out your 500 Splitter at the next show Jimbo. I don't like to copy but that splitter is nice Just come back from getting tracking done and filling up with some fuel. Feels nice to drive with the Pas __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

01-04-2010, 06:48 PM	#200
Ollie MK5 Turbo I've found that life I needed.. It's HERE!! 1993 Ford Escort Trader Score: (0) Join Date: May 2004 Location: Surrey Posts: 1,177 Rep Power: 9	New Number Plate __________________ www.Area-Six.co.uk--~--www.GroveGarage.com---~---www.ProAlloy.co.uk--~--www.GearBoxMan.com

01-04-2010, 06:48 PM
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