Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

V8 Sierra 2WD

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Old 06-11-2015, 04:36 PM
  #481  
Mark V8
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Originally Posted by costina
looks great Mark.

Be good to get some parts on it.

Paul
Thanks, can't wait to start bolting stuff back on.

Probably going to go against the trend and use clear front and smoked rear lights
Old 06-11-2015, 05:42 PM
  #482  
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Great work mark, love it!

Especially the flywheel and the door pins!!!!

At first I though, whats he doing making such a tiny flywheel, until my brain worked out that it was clamped on a pretty big mill!

Rob,




The head makes the flywheel look like its 100mm across!

Last edited by Rob_DOHC; 06-11-2015 at 05:45 PM.
Old 06-11-2015, 06:48 PM
  #483  
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Originally Posted by Mark V8
Thanks, can't wait to start bolting stuff back on.

Probably going to go against the trend and use clear front and smoked rear lights
Its your car your choice.

I will have the front ambers lol

Paul
Old 06-11-2015, 07:52 PM
  #484  
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Originally Posted by Rob_DOHC
Great work mark, love it!

Especially the flywheel and the door pins!!!!

At first I though, whats he doing making such a tiny flywheel, until my brain worked out that it was clamped on a pretty big mill!

Rob,




The head makes the flywheel look like its 100mm across!
Mill isn't as big as it looks in the pics, swarf tray is making it look much bigger than it is!

I sold the flywheel and all the 4WD stuff to a guy in the US, still haven't got a flywheel for this set up...
Old 06-11-2015, 11:39 PM
  #485  
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Originally Posted by Mark V8
Mill isn't as big as it looks in the pics, swarf tray is making it look much bigger than it is!

I sold the flywheel and all the 4WD stuff to a guy in the US, still haven't got a flywheel for this set up...
Yes as soon as I typed that I read on from page 3 and saw the gearbox change!

I am sadly only used to hobby sized mills so anything up from that looks huge to me

Looking forward to reading more about this in the future.
Old 16-11-2015, 10:06 AM
  #486  
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Awesome project Mark, looking forward to seeing it finished. Will be a beast!
Old 21-04-2016, 05:31 PM
  #487  
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Over due update

Back from paint with the glass stuck in.

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Correcting some bits that weren't quite right

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Driver side rear door also had imperfections, so had it re-done elsewhere.

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Got hold of some new genuine clear indicators, tried some amber ones but just can't bring myself to like them against the white

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Not liking the orange bits

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Time to start raiding my stash of new old stock

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Still got some paint issues to sort, but it's getting there at long last...
Old 21-04-2016, 06:05 PM
  #488  
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That looks really nice Mark soo fresh. Must be the best 5dr out there.

Well done.

If you have any ambers keep me in mind mate

Paul
Old 21-04-2016, 06:10 PM
  #489  
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Only got pattern ones mate, about Ł7.50 from my local motor factor.
Old 21-04-2016, 06:19 PM
  #490  
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Originally Posted by Mark V8
Only got pattern ones mate, about Ł7.50 from my local motor factor.

Ah ok shame.

Looks stunning really nice.
Old 21-04-2016, 08:51 PM
  #491  
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Its looking good matey.
Old 21-04-2016, 10:08 PM
  #492  
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wow keep it up !
Old 22-04-2016, 03:54 PM
  #493  
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just simply wow
Old 24-04-2016, 07:15 PM
  #494  
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Ferkin expensive weekend

One advantage of taking over 5 years to fix this old girl is that it gives more time for saving.

Borrowed works van and had an 8 hour round trip to MK Motorsport to pick up rear beam.

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Some lovely welding and fabrication

Fully adjustable rose jointed 6 degree beam with Jaguar Power Lok 3.54 LSD

Can adjust wheelbase side to side along with tow in and camber angles.

Just need to make up a billet rear cover, figure out drive shafts and prop shaft

Dropped it off at home then straight back out to my painter who has finished the bumpers and also wanted paying :'(

Crappy day outside today, garage is full, shed is full so the lounge became my workshop

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Bumper was a pain to fit as the brackets ran out of adjustment, had to take them off and elongate the holes where they bolt to the bumper.

Re-furbished some old rear lights with 2000 wet and dry and cutting compound.

That's it for now....

Last edited by Mark V8; 24-04-2016 at 07:37 PM.
Old 24-04-2016, 07:50 PM
  #495  
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Cool beam matey. Its looking well.

Im watching a brand new pair of fog light on ebay now. Ladt time i looked they were iver 100 quid with 6 days to go lol.
Old 24-04-2016, 08:45 PM
  #496  
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looking great Mark - would love to see it when its finished!
Old 25-04-2016, 05:00 PM
  #497  
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Nice little touch on the rear bumper

Paul
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Old 06-05-2016, 06:33 PM
  #498  
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Looks great keep up the good work
Old 16-06-2016, 09:08 PM
  #499  
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Paint issues have been REALLY pissing me off, they take an age to sort out and there's not much to show for all the effort


Finally getting some bits back on though


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Got hold of a new old stock black rear panel and removed the fixings so it could be fitted with a few dabs of tiger seal, rather than drill holes.


I can always change my mind and fit ambers if the mood takes me - not that there's much chance of that happening


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Last edited by Mark V8; 16-06-2016 at 09:09 PM. Reason: carnt speeel proply
Old 17-06-2016, 09:18 AM
  #500  
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car is looking great mate
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Old 07-08-2016, 07:00 PM
  #501  
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Found some annoying small dents in the passenger side rear door, along with a bit of silicone contamination so took it off and got it re-done.


I'm not good enough with repairs to lose the dents and paid someone who knows what they are doing to sort it.


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Much straighter when you look down the side of it now


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Sorted some very small silicones on the rear quarter myself.


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Now the paint's 99% done I rust proofed the life out of it


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It ran out all over the show, but there is plenty in all the cavities


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Bought these a few years back, before they became impossible to find !


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Was dead worried about buggering it up so marked it all out first.


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Came out OK in the end


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Finished off today by starting on the Dynamat


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Need to order some more now as it does not go as far as you think !
Old 07-08-2016, 07:35 PM
  #502  
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That stuff costs a small fortune. And takes ages to install.
Did you cut yourself?

Looking really nice Mark well done.
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Old 07-08-2016, 08:14 PM
  #503  
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Originally Posted by costina
That stuff costs a small fortune. And takes ages to install.
Did you cut yourself?

Looking really nice Mark well done.

Bought a bulk pack and cut it myself, it's not that neat and has plenty of overlaps but it will not be seen when the carpet is fitted
Old 07-08-2016, 08:26 PM
  #504  
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very nice car
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Old 07-08-2016, 08:56 PM
  #505  
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It truly looks amazing and this is just the shell
Old 08-08-2016, 08:13 AM
  #506  
costina
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Originally Posted by Mark V8
Bought a bulk pack and cut it myself, it's not that neat and has plenty of overlaps but it will not be seen when the carpet is fitted
Even the bulk pack is expensive. All i can say is glad its having plenty of power.
Going for any tunes.?
Old 08-08-2016, 06:09 PM
  #507  
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Originally Posted by costina
Even the bulk pack is expensive. All i can say is glad its having plenty of power.
Going for any tunes.?

Bloody expensive, I'll have spunked Ł300 on this stuff by the time it's finished


Not going to fill it up with speakers, just replace originals with something better - going to drive with the windows down and listen to the V8
Old 10-08-2016, 08:22 AM
  #508  
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What a great project!!

Just noticed you are a fellow Essex boy!!

Where abouts in Essex are you??
Old 10-08-2016, 09:39 AM
  #509  
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I live around 5 miles from Cracktown-on-Sea
Old 10-08-2016, 09:46 AM
  #510  
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Originally Posted by Mark V8
I live around 5 miles from Cracktown-on-Sea
It's that bad there is it??
Old 10-08-2016, 05:55 PM
  #511  
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Originally Posted by NobbyClark
It's that bad there is it??

No worse than any other sea side town, some parts are great and some are awful !

Last edited by Mark V8; 10-08-2016 at 08:58 PM.
Old 15-08-2016, 05:29 PM
  #512  
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Stunning work a real credit to you
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Old 29-08-2016, 09:29 PM
  #513  
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Too damn windy to work on the car the other weekend so went to work and made a start on diff cover.


Big chunk of Alumec 89


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Removed the cobwebs from horizontal mill and squared the block up


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Next was Bridgeport CNC to skim it flat as I'm too lazy to wind the handles on a manual mill ...


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Drilled and tapped some fixing holes





Bolted to an old injection mould tool back plate


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Now I can start machining the rest of it once I've learned some CAM software, some idiot designed a really awkward shape to machine


This weekend brought much better weather


Had front and rear anti roll bar powder coated and got the 3 door front hubs blasted at the same time.


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They started to rust almost straight away, so needed some side grinder/dremel/electric drill with wire wheel action.


Cleaned up a treat!


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Custom garden rake paint jig


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Some epoxy mastic chassis paint


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Epoxy mastic does not have a lasting surface finish and will need a coat of satin black later.


That's it for now
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Old 05-09-2016, 08:48 PM
  #514  
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I decided that the paint finish was a bit iffy and rubbed them all down
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Epoxied them again, followed by another sanding session and some satin black 2 pack


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Fitted new bearings and seals, then torqued them up to about one million foot pounds using the patented Ž™ doing up jig




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Knocked out old wheel studs as I'm going to try and surface grind the disc mounting face true to the wheel bearings, I've done it before on a XR4x4 and it's a bit tricky/dangerous ...


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Polished up some new old stock bearing covers and tapped them in.


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Old 06-09-2016, 09:43 PM
  #515  
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they look great will be a high quality car when done
Old 06-09-2016, 11:42 PM
  #516  
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Stunning work as always Mark, really can't wait to see this car finished mate.
Old 07-09-2016, 09:32 PM
  #517  
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I cant wait to see this car finished.
Old 09-09-2016, 07:13 PM
  #518  
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Surface ground hub flanges true to the bearings after work today, took 0.0002 inch cuts and spun the flange by hand.


Luckily they were within 1 thousands of an inch / 0.001 and probably didn't need any attention !


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Just need to fit the new wheels studs and they're done
Old 09-09-2016, 07:20 PM
  #519  
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Better than new.

Great work Mark. How is the engine coming on?
Old 09-09-2016, 10:41 PM
  #520  
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Originally Posted by costina
Better than new.

Great work Mark. How is the engine coming on?
Engine has not been touched for years


I've still got lots of bits to buy before it is anywhere close to being fitted.


Before engine is wheels, tyres brakes, wiring, interior etc


Struggling with brake info at the moment


Wheel manufacturers want drawings from the people that do the brakes before telling you what will fit.


People that make the brakes want drawings from wheel manufacturers before telling you what wheels will fit.


I'm stuck in the middle with no info


Only ones to come through with any info so far are these


https://www.dcperformance.co.uk/chea...06-356x32.html








Any idea what they are like ?


Reyland and MT motorsport ignored my emails


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