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Old 06-11-2014, 08:37 PM
  #441  
BON_300
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keep it up ! good Job ! .....any updates ?
Old 07-11-2014, 06:56 PM
  #442  
Mark V8
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Originally Posted by BON_300
keep it up ! good Job ! .....any updates ?
I've hardly touched it
Old 21-11-2014, 11:17 PM
  #443  
jc2000e
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mark just read your whole thread!
it's awesome. your attention to detail is unreal,. I know I wouldn't have the patience to do it.
Iv been a fabricator/welder for many years and impressed by you work...
If you think your turret plates would help other guys out, I am able to make them at work if you could send me a drawing as we have a lazer cutter at work.
Keep up great work, although I was hoping it was nearly finished after reading 12 pages, but defo a from me.
Old 22-11-2014, 08:17 AM
  #444  
mk22door
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I'd have some turret plates.
Old 22-11-2014, 08:35 AM
  #445  
Mark V8
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I made them from cardboard templates, so no drawings unfortunately
Old 22-11-2014, 10:23 AM
  #446  
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I bet they went in the bin a long time ago?
Old 22-11-2014, 02:56 PM
  #447  
Mark V8
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Yes mate, it would be difficult to get the size accurately now it's been welded.
Old 22-11-2014, 06:18 PM
  #448  
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ok il save your picture and measure them up on my car. I take it theym the same between hatchback and saffy?
Old 29-12-2014, 04:09 PM
  #449  
Mark V8
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Car going off to the painters, I'm sick to death of sanding so some other poor sod can have a go


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Tax disc for when the glass goes back in


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While the car's away for paint I thought I would sort out the bonnet hinges, they're a pain to paint as the paint gets scratched off when they open and close.


Chrome is nice but it will never get between the two halves so I stripped them down and photographed them for the chrome platers.


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After some cleaning up and the hinges pin holes machined out to one size for both parts.


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Back from being triple plated.





Needed new hinge pins so I went into work today and made a pair out of stainless steel.





Polished it up a bit and need to have a way of holding it when tightening, so knocked up an electrode on the CNC mill.


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Setting up on the spark eroder


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Quick vid of sparker in action for those who are interested in engineering stuff, you might have to scroll down after clicking to see the vid in photobucket


CLICK >


All done


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Assembled with copper grease

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Just need a car to fit them to now!
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Old 29-12-2014, 05:35 PM
  #450  
costina
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Mark is your painter upto the task? he will look at the under side and think how can I compete with that.


Nice hinges do you find the chrome isn't as good as it used to be?


I like the video always wondered how they work.


Paul

Last edited by costina; 29-12-2014 at 05:39 PM.
Old 29-12-2014, 05:59 PM
  #451  
Mark V8
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Chrome seems pretty good, it's copper / nickel / chrome and there's plenty on.


Not cheap though
Old 29-12-2014, 08:26 PM
  #452  
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I look forward to seeing it back from the paintshop Mark, but probably not anything like you are! It's a big step - when it's back it's assembly time
I hope your painter realises your attention to detail before he gets the paint gun out!
Cheers
Iain
Old 30-12-2014, 07:58 PM
  #453  
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Loving the attention to detail. Keep up the good work...
Old 01-01-2015, 10:48 PM
  #454  
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Has to be one of the best shells out there now!

I think you'd like to do the same to mine, wouldn't you?
Old 02-01-2015, 08:23 AM
  #455  
Mark V8
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If I did another it would end in divorce for sure
Old 04-01-2015, 03:40 PM
  #456  
SMILER258
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Unreal work!

I'm glad I don't care this much about mine
Old 04-01-2015, 04:11 PM
  #457  
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I didnt realise it was a 5 door hatchback shell.
Old 17-01-2015, 05:41 PM
  #458  
sierra1off
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Looking good Mark.

As others have said, hope the painters got your eye for detail.

Any chance you can tell me who did your chroming, as i'm told all chromers round here are quoting at least 2 months turn round?

Thanks
Old 17-01-2015, 06:16 PM
  #459  
costina
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Originally Posted by sierra1off
Looking good Mark.

As others have said, hope the painters got your eye for detail.

Any chance you can tell me who did your chroming, as i'm told all chromers round here are quoting at least 2 months turn round?

Thanks
we are having the same issues at work...
Old 17-01-2015, 06:22 PM
  #460  
Mark V8
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It took around one month to do them.


http://www.ashfordchroming.com/


Very expensive though, cost me Ł95 + vat


It is proper thick copper/nickel/chrome and it must have taken a while to get them shiny first ...
Old 25-01-2015, 08:12 PM
  #461  
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How's your painter getting on Mark?
Old 25-01-2015, 08:48 PM
  #462  
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Originally Posted by Glenn_
I didnt realise it was a 5 door hatchback shell.
Glenn, please don't take this the wrong way, you seem to enjoy Sierras of all types, but does it matter it's a hatch shell? A Sierra is a Sierra, no matter what badge is on the back. mark has put so much work into this car it deserves to be up with the best of the cossies
Old 25-01-2015, 08:56 PM
  #463  
Mark V8
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Originally Posted by IainRS1700T
How's your painter getting on Mark?


Very slowly


He is fitting it in around all his regular trade work, shell has all repairs done and is in primer and guide coat.


Three of the doors are in primer and guide coat.


I told him it had to be spot on and not done in a hurry
Old 16-05-2015, 08:46 PM
  #464  
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amazing.this is the best paint ever under a car.
Old 16-05-2015, 10:26 PM
  #465  
Mark V8
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Thanks


My painter is a bit on the slow side but has done a fair bit


All the outside is in primer, sanded and ready for paint.


The inside is done


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Fixed bottom of front cross member and got it powder coated


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After plug welding, seam welding and powder coating


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Also picked up a nice steering wheel


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Old 14-08-2015, 06:54 PM
  #466  
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Thats awesome!! Nice work is it finished and on the road?
Old 14-08-2015, 07:17 PM
  #467  
Mark V8
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Originally Posted by yorkie92
Thats awesome!! Nice work is it finished and on the road?
Still at the painters


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Old 14-08-2015, 10:27 PM
  #468  
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You've got to be kidding me?!
Feel for you mate. This must be the longest paint job in history!
Old 14-08-2015, 11:17 PM
  #469  
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Throw money at him!! Make him finish it haha
Old 15-08-2015, 07:54 AM
  #470  
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Hes sounds as good as the divvy i took my saff too for the bodywork work a few years back.
Old 26-09-2015, 09:55 AM
  #471  
costina
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Mark update us please😉

Paul
Old 26-09-2015, 01:53 PM
  #472  
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Originally Posted by Marcyg
Glenn, please don't take this the wrong way, you seem to enjoy Sierras of all types, but does it matter it's a hatch shell? A Sierra is a Sierra, no matter what badge is on the back. mark has put so much work into this car it deserves to be up with the best of the cossies

Who took the jam out of your doughnut. It doesnt matter to me if its a 5 door. I like all sorts of sierras.
Old 26-09-2015, 04:53 PM
  #473  
Mark V8
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Originally Posted by costina
Mark update us please😉

Paul


Doors and bonnet fitted

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New check straps caused some problems as the back ones have been superseded by a newer part number that does not fit the older doors!
I had to file the holes out bigger to allow them through and then get the area repainted.

Only got a pic of the front one fitted, nice new titanium bolt to hold it on because they look pretty

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New striker plates bolts and gaskets

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The painter is now going to repaint the roof as there are a couple of tiny marks and then compound then whole thing.

Also finally managed to get hold of 3 door Cosworth front hubs that improve the roll centre and H13 ARB which gives sharper steering due to the caster angle.

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Compared to H14 Sapphire Cosworth

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29mm Granada Cosworth one against the H13 3 door one

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Caster angle looks very similar on the 24 valve one, but it is wider and would need pulling in hard with ratchet straps to get it o fit.

Now I should be able to use the anti roll bar spacers to clear the bell housing and still have a reasonable caster angle

Not sure what to do about front brakes now as I've already modified a Sapphire Cosworth set of front hubs to take 300mm focus ST discs and MK3 mondeo calipers.

Had to drill out the bolt holes from M12 tapped to M12 clearance as well as machine the mounting lugs flat on the backs to let the calipers sit flat.

I really do not want to butcher the 3 door hubs but still want decent brakes behind the RS 7 spokes...
Old 26-09-2015, 05:35 PM
  #474  
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Awesome as per! Did you find out if your arb clears the bellhousing?
Old 26-09-2015, 07:43 PM
  #475  
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Nice update and great work as usual Mark

Paul
Old 26-09-2015, 07:44 PM
  #476  
Mark V8
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Originally Posted by SMILER258
Awesome as per! Did you find out if your arb clears the bellhousing?
I will use the 3 door H13 ARB with spacers and chop the bell housing if it's still too tight!
Old 31-10-2015, 11:56 AM
  #477  
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Just about ready for some glass at last ....

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Old 31-10-2015, 12:38 PM
  #478  
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Looking mighty fresh
Old 31-10-2015, 02:04 PM
  #479  
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looks great Mark.

Be good to get some parts on it.

Paul
Old 31-10-2015, 07:18 PM
  #480  
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wow ! keep it up !


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