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3 door rebuild (UPDATE 15/5/10)

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Old 18-03-2007, 10:14 PM
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rstoughy
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Default 3 door rebuild (UPDATE 15/5/10)

As some of you know i purchased a 3 door just before Christmas so i finally decided today that id get going on it and clear some space around it to get to work.

1st thing i'll be doing is to strip the engine (which i've already removed) to make sure everything is as it should be. I will get onto that some night this coming week.

Anyway a few pics just to get things going.


Picking it up last year. Note it has been sat for around a year at this stage




Got it home, opened the bonnet and was greeted by this




Gave the bird $hit a rinse off and stuck it in the garage for a couple of weeks.




Was now time to remove the engine ect and see just what we had so after a couple of hrs was left with this.





Like i said that was before Christmas so its sat since then due to other commitments.

Today i pushed it out the garage to give the place a clear out.








Pushed it back in and threw the cover over again but hopefully it shouldnt be too long before its off and im getting to work on the car its self


Last edited by rstoughy; 15-05-2010 at 07:59 PM.
Old 18-03-2007, 10:16 PM
  #2  
Ryan
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God i love 3dr's

Best of luck with the resto
Old 18-03-2007, 10:25 PM
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Sticky.
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Good luck with it all Paul....

Hope your not getting bored with that gorgeous EVO and wanting the 3dr on the road
Old 18-03-2007, 10:34 PM
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KSA-Cossie
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Gonna keep a close eye on this one paul.
Old 18-03-2007, 10:36 PM
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rstoughy
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Paul,

Not getting bored with the Evo at all mate loving every minute of it

Quite fancy taking the 3 door to Croft this year though so thought id better get my finger out
Old 19-03-2007, 08:27 AM
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Sticky.
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Originally Posted by rstoughy
Quite fancy taking the 3 door to Croft this year though so thought id better get my finger out
Old 19-03-2007, 12:06 PM
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Brian
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Good luck with it mate


Brian
Old 19-03-2007, 06:18 PM
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toff
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Another 3dr being restored
Old 19-03-2007, 07:04 PM
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Twins
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Whats the plans for it
Old 19-03-2007, 09:31 PM
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seveneigths
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My fav colour too, will be watching this
Old 19-03-2007, 09:33 PM
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Shorty
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Been looking foward to this Paul, it looks mega

Thats Yums old engine isnt it?
Old 19-03-2007, 09:59 PM
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The DIVA
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Looking good Paul....

Mine has moved recently...

ten feet out of the garage and straight back in again..
Old 19-03-2007, 11:00 PM
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rstoughy
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Twins

Going to be used on the occasional track day and as a weekend toy

Dave

It is indeed the old engine out of Yum so should be interesting in 2WD format

Rob

We going to see the Escort out and about this season then?


Anyways,

Not alot to report im sorry to say.

Uncovered the engine and dragged it out, Hoisted it up and bolted it onto the stand ready for the sump to come off.

Its sitting at the moment draining

Also looked out the managment and loom which is going to be a bit of a head fry me thinks

LOL its a good job i enjoy this sort of stuff

Just a few more pics of nothing really different im affraid


Engine (again)




On the stand just waiting to be stripped




And the Managment and loom



Hopefully tommorow night i should have the sump off at least.

Old 20-03-2007, 02:36 PM
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Sticky.
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rsbufty
Old 20-03-2007, 02:50 PM
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Ryan
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was about to say i thoght that looked like it was on autronic from the top pic. as it look like one of marks old looms.

Let me know if i can help you with the autronic wiring.
Old 20-03-2007, 02:56 PM
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smitsturbo
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i'll keep an eye on this one

where did the other engine come from paul, a wee freebie with the 3dr?

what sort of power is yums old engine punting out?

good luck mate
Old 20-03-2007, 03:06 PM
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rstoughy
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Originally Posted by StickerPaul
rsbufty
You know it Paul back in style LOL


Ryan

Was actually going to give you a shout once i get it laid out and see whats what


Smits

The other engine is the genuine 40,000 mile one out of the car

Think the new engine is around the 450ish mark but i will reserve judgement until its going and i get it on some decent rollers
Old 20-03-2007, 03:51 PM
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Will keep a close eye on this - your work is always good
Old 20-03-2007, 03:56 PM
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Ryan
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no problem mate just drop me a PM when you want.
Old 21-03-2007, 10:36 AM
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rstoughy
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Removed the Sump last night and checked the Mains and Big Ends so everything looks good

Will fit a new Oil Pump and the Windage tray (spelling) then look into getting a Big Wing sump to go back on.

Found a couple of things im not happy with like the Sump plug threads which are Łucked and the bottom pully has a huge split in it among other sheared bolts ect that need to be sorted out.

Could always Helicoil the sump plug and get the Wings welded on to the original sump but will look into it.

I will probably remove everything around the head tonight and get that ready to lift off.

Couple of pics of the sump plug

Yes that is Instant Gasket



Old 21-03-2007, 10:45 AM
  #21  
Sticky.
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Why do people not put new sump bolts on when they know it's fooked

Paul PM Lee@Fusion he did my big wing sump, excellent price with a quick turn around. Think he does these exchange not that you'd want to give him that sump

Nice to see your cracking on with it
Old 21-03-2007, 11:19 AM
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rstoughy
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Originally Posted by StickerPaul
Why do people not put new sump bolts on when they know it's fooked

Paul PM Lee@Fusion he did my big wing sump, excellent price with a quick turn around. Think he does these exchange not that you'd want to give him that sump

Nice to see your cracking on with it
Paul Regardless whether i use this one and get it modified or do an exchange i will certainly sort the Sump plug out before hand for the sakes of an hour with the helicoil kit and a tap

It wasnt even tight
Old 21-03-2007, 11:31 AM
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Originally Posted by rstoughy
It wasnt even tight
Oh dear
Old 21-03-2007, 07:14 PM
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dave cos4x4
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not good that sump Paul.

hope all goes well with the building of the 3 door.

hope to see it at Croft.
Old 21-03-2007, 09:11 PM
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kev new
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nice to see you have started the rebuild , cant wait to see how many ponies its pumping out & get a run in it
Old 21-03-2007, 10:21 PM
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rstoughy
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Dave,

Really hope to have this at Croft.

The Evo would be good but this will be more fun


Kev,

Yeah it will be interesting to see just what its puting out


Well the update for tonight is that i have just the timing belt left to remove and i will be able to lift the head.

Spent a couple of hrs pulling off the turbo / inlet manifold and odds and ends so tomorrow night i'll whip the head off, get everything checked out and hopefully start putting it back together in the next couple of weeks.

how its left



Old 21-03-2007, 11:13 PM
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fezzajsy
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Old 21-03-2007, 11:16 PM
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col cos1
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looking spot on mate nice 1

looks just like mine only cleaner
Old 22-03-2007, 09:35 AM
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Sticky.
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I hope your gonna paint the plenium and get rid of the yellow

Old 22-03-2007, 10:05 AM
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mrs toughy
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Well thought I had better have a quick look to see the progress being made and see if I could get some kind of idea what time my husband will be appearing inside at tonight!

You would think he would be making the most of his spare time relaxing over the next couple of weeks before it is all go on the extension again.

Think now that he has got a nice new car he is having withdrawals from having to open a cossie bonnet every five minutes to see what the problem is.
Old 22-03-2007, 10:07 AM
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UNDER THE THUMB

Old 22-03-2007, 10:08 AM
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Old 22-03-2007, 10:23 AM
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Ryan
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what are you plans for the car mate?

strip it and cage it? just the engine and a bit of a resto?

cheers

Ryan
Old 22-03-2007, 10:33 AM
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mrs toughy
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Just got a row from you know who. Apparently hijacking his post. He he. Had to tell him it was the only way I could communicate with him when he is always in the garage.
Old 22-03-2007, 10:52 AM
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rstoughy
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I will be appearing inside at approx 19:00hrs tonight so if you have my bath ready and the supper in the oven that would be appreciated You can then take a 1/2hr off before washing the dishes


Ryan

Plans are to leave it looking as standard as possible would even like to retain the original wheels but they wont fit over the brakes They should be the only external thing thats different to the eye.
Old 22-03-2007, 11:01 AM
  #36  
Ryan
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bugger, was hoping to have the carpet and underlay
Old 22-03-2007, 11:04 AM
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rog
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Excellent to see your making progress with it, car looks brilliant as it is I think.
I'll give you my old engine to put in it if you want, and i'll just take yours????
Old 27-03-2007, 06:38 PM
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rstoughy
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Small update

Have been having a little problem getting the head off and have split 3 sockets in the process but tonight i gave it a bash with socket no 4 and it worked

So the head is now on the bench ready for stripping which i hope to get done through this week.






The Ba$tid nuts that caused all the problems

Old 27-03-2007, 07:00 PM
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moving allong nicely mate, may i ask why you have a wanted for RL7's when you have a set on yer 3dr anyway or is it some other kind of wheels?
keep it up mr toughy & welcome to the hellhouse mrs toughy
Old 27-03-2007, 09:49 PM
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rstoughy
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Originally Posted by smitsturbo
moving allong nicely mate, may i ask why you have a wanted for RL7's when you have a set on yer 3dr anyway or is it some other kind of wheels?
LOL got two sets of RL's ATM (black set on the 3 door & a silver set in the loft) but want a set of 18's


Quick Reply: 3 door rebuild (UPDATE 15/5/10)



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