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Orion Cosworth 4x4 (Small update 6th May 2009)

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Old 16-01-2007, 10:10 AM
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stoo2000
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Default Orion Cosworth 4x4 (Small update 6th May 2009)

Following post from December 1st
--------------------------------------------

Its now that time of year, that the orion is now moving onto adrenaline race + perfomance's unit...



The car is now really a shell, all the glass out the doors has been removed, and everything from the inside has been taken out too !



more pictures available here

hopefully get some more pictures sooon!

its gonna be a monster!

Last edited by stoo2000; 07-05-2009 at 01:50 PM. Reason: amended title
Old 16-01-2007, 10:11 AM
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stoo2000
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Default Now for some real pics

New Mounts for the Cross-Member-



Another Mount



Cross member trial fit...


A Holey Boot!


The boot floor and spare wheel well are making way for the Diff, and the new fuel tank!
More pics HERE

The rear beam should be on by the end of the week!
Old 16-01-2007, 10:32 AM
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Charlie Chalk
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I'm off to Danny's soon, Im gonna have a look
Old 16-01-2007, 10:33 AM
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carlo
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Cool conversion
Old 16-01-2007, 10:41 AM
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stoo2000
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Originally Posted by Pennywise
I'm off to Danny's soon, Im gonna have a look
You live down there dont you

I'll be going thursday hopefully the rear beam will be in by then.....
Old 16-01-2007, 10:55 AM
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Thats gonna be mental, are you going for stelth look?
Old 16-01-2007, 05:29 PM
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awesome, cant wait to see more on this!!!!!!!!
Old 16-01-2007, 06:31 PM
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Twins
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will keep an eye on this
Old 16-01-2007, 08:47 PM
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Not heard of anyone doing this conversion before - wonder how it will handle?

Old 16-01-2007, 08:51 PM
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stoo2000
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Should handle pretty good i think, shell is being seam welded and the front is having adjustable top mounts, and its having some new rear turret's to put the shock's in the right place.

It's also going to have a 1" longer wheel base to match the escort cosworth (to save shortening the prop) so the suspension is going to be just like a escort cosworth, but with a stiffer shell (i would think). Also going to be running coilover's on it.

I might put a bit of paint on it, but thats the last priority, want it running first! lol
Old 16-01-2007, 09:48 PM
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Lee Reynolds
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different
Old 16-01-2007, 10:51 PM
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Old 17-01-2007, 01:17 PM
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Originally Posted by stoo2000
Should handle pretty good i think, shell is being seam welded and the front is having adjustable top mounts, and its having some new rear turret's to put the shock's in the right place.

It's also going to have a 1" longer wheel base to match the escort cosworth (to save shortening the prop) so the suspension is going to be just like a escort cosworth, but with a stiffer shell (i would think). Also going to be running coilover's on it.

I might put a bit of paint on it, but thats the last priority, want it running first! lol
Sounds like its been thought through very well. Will keep a very close eye on this one
Old 17-01-2007, 01:52 PM
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great project
Old 17-01-2007, 04:01 PM
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awesome mate
Old 17-01-2007, 06:14 PM
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Brian
Old 17-01-2007, 07:26 PM
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Looks like this is gonna be one cool project, il be keeping an eye on this
Old 17-01-2007, 10:21 PM
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Beam is 80% mounted, The wheel base has been taylored to suit It will be using all Ford parts other than the Coil overs, the aim is to keep it simple for future routing service jobs etc. Stuart wants an good ROAD car not a race car so this is being accounted for. The biggest job will be the bulkhead due to it sitting around 3.5" forward to that of an escort cossie. We will be onto that next week and aim to have all the body shell prep done within the next 2 weeks, then it will be refurbing all the running gear and assembly.
Old 17-01-2007, 10:22 PM
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i cant f**king wait, and i apologise in advance if i ask a million questions when i come up tomorow!
Old 17-01-2007, 10:29 PM
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Nice project

Having seen the quality of Danny's work on Radders' S2 its going to be proper
Old 17-01-2007, 10:31 PM
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Originally Posted by B9KOS
Nice project

Having seen the quality of Danny's work on Radders' S2 its going to be proper
Radders car is going back into the tube section this week so I can get the rear coil overs mounted and the front struts

Stuart see you tomorrow.
Old 17-01-2007, 10:39 PM
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Originally Posted by Danny B
Originally Posted by B9KOS
Nice project

Having seen the quality of Danny's work on Radders' S2 its going to be proper
Radders car is going back into the tube section this week so I can get the rear coil overs mounted and the front struts

Stuart see you tomorrow.


Has Jamie collected his Escort yet ?
Old 17-01-2007, 10:45 PM
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Originally Posted by B9KOS
Originally Posted by Danny B
Originally Posted by B9KOS
Nice project

Having seen the quality of Danny's work on Radders' S2 its going to be proper
Radders car is going back into the tube section this week so I can get the rear coil overs mounted and the front struts

Stuart see you tomorrow.


Has Jamie collected his Escort yet ?
no, were on the fuel system at the minute, which is looking lovely, We had ProAlloy do the fuel cell and we've mounted it and doing all the fuel pump/filter cradle along with Water cooled brake resivior tank, water injection tanks etc all custom made to fit around it.
Old 17-01-2007, 10:47 PM
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Originally Posted by Danny B
Originally Posted by B9KOS
Originally Posted by Danny B
Originally Posted by B9KOS
Nice project

Having seen the quality of Danny's work on Radders' S2 its going to be proper
Radders car is going back into the tube section this week so I can get the rear coil overs mounted and the front struts

Stuart see you tomorrow.


Has Jamie collected his Escort yet ?
no, were on the fuel system at the minute, which is looking lovely, We had ProAlloy do the fuel cell and we've mounted it and doing all the fuel pump/filter cradle along with Water cooled brake resivior tank, water injection tanks etc all custom made to fit around it.
Old 18-01-2007, 06:54 AM
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looks good sto, sounds like itll be finished before mine
Old 18-01-2007, 01:54 PM
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Originally Posted by stoo2000
Originally Posted by Pennywise
I'm off to Danny's soon, Im gonna have a look
You live down there dont you

I wish I did



Originally Posted by Danny B
Originally Posted by B9KOS
Nice project

Having seen the quality of Danny's work on Radders' S2 its going to be proper
Radders car is going back into the tube section this week so I can get the rear coil overs mounted and the front struts

Stuart see you tomorrow.




Danny, I may pop back up Saturday
Old 18-01-2007, 02:03 PM
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Your car's a bit shorter now isnt it ! lol

The orion is looking awesome, the quality of what Danny & Kes are doing is excellant, ill hopefully get a few pic's up again.

And i'll be back down there tomorow with some more parts!
Old 18-01-2007, 02:15 PM
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Charlie Chalk
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I cut my car up I seriously cant wait for it to start taking shape
Old 19-01-2007, 11:31 AM
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Looked good today, its comming on real quick
Old 19-01-2007, 12:52 PM
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A little update...


Kes looking happy with his work ancake:


Hole in the boot is even bigger now! putting some new box chassis rails in.


A (bad) view of the new box mounts for the rear beam, these are not yet finished.


View of what has been removed to allow the lower arm to swing without contacting the chassis .

as always more photo's here: Orion Cosworth Photo's
Old 31-01-2007, 10:04 AM
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Default small update


Rear support in for the diff....


new rear suspension turrets.....

tunnel should be done next week, rear end is more or less done, minus the fuel cell, it just need's boxing in a little bit more.

more pics http://testarea.silvesterhost.co.uk/...ery=adrenaline
Old 31-01-2007, 11:06 AM
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Old 31-01-2007, 07:38 PM
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Old 31-01-2007, 07:42 PM
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Old 01-02-2007, 07:01 AM
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Movin on more and more everytime we see it
Old 13-02-2007, 03:12 PM
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Got my engine over there today.


I've also had some new air conditioning holes put in

transmission tunnel!




majority of the rear boxing-up done.


hopefully the fab will be finished off in the next week.

more pics high quality pics
Old 15-02-2007, 10:01 AM
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Old 15-02-2007, 10:04 AM
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Old 15-02-2007, 04:08 PM
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gunna be a mad motor when its finished
Old 16-02-2007, 04:52 PM
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Default MONEY SHOTS

New suspension turrets



Someones put a rather large gearbox thru my car :vangry:


Engine positioned in the bay


ARB Mount


As usual more hi-res photo's Here


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