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220 GSI Turbo - New engine build up. 14/11 T28 Upgrade

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Old 01-05-2006, 09:54 PM
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L33 BYT
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Default 220 GSI Turbo - New engine build up. 14/11 T28 Upgrade

A project from Ebay.

Thought i'd do a little sort of resto thread.
Bought for peanuts as a non runner. Has upper end issues I thought I'd spring some life into her as generally the body work is near mint.

Chappy had said the head was done BUT had not been timed up as he didnt know how. I did invest some time and slap on the CAM belt and she run but not to well and there were aspects I was not happy about. IE oil leaks. Blowing exhaust manifold etc. I thought as this was meant to have had a replaced head. Its obviously been bodged so I would take of the head and check it my self.

So here we begin.
The car.


My DIY bolt organiser


The head


Dont appear to hot here.


Or here. Concerned about this


And a general head shot


SO plan.
Take for skim/pressure test before I carry on. Just to ensure head is ok.
Clean up ports. Valves and reseal.
Refit with new gaskets/seals
refit.
Old 02-05-2006, 07:16 PM
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Al1exx
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Still got my 216GTi, had it for the last 7 years, these are good motors.
Prefer the Honda engined ones though, I fitted a Jackson Racing Supercharger to mine - was quality.

Good luck with it mate!
Old 03-05-2006, 06:00 PM
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jaimesdna
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good luck mate. nice car. my missus just sold one (220 coupe non turbo). was a really nice car to drive & own. never let us down & never had to spend a penny on it
Old 03-05-2006, 07:49 PM
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L33 BYT
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Got a load of the bits come today.
Alternator
Pump
Overflow pipe.

Will put up the pics as im doing it.
Old 04-05-2006, 05:30 PM
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m.d.
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i love these cars, well speced turbo fun
Old 04-05-2006, 07:56 PM
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Da Booga
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Great cars mate, I used to have one rapid cars when moving

One thing though, just make sure if you've had the roof out that you make sure 100% they're fastened in properly! I didn't and both pieces of glass did a James bond ejector seat stylee launch while I was overtaking someone Good job there wasn't anyone behind 'cos they're heavy fookers!!

Got an official Rover workshop manual here you can have if you want too mate for the cost of postage (takes up a full lever arch file!)

Gareth
Old 04-05-2006, 08:48 PM
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L33 BYT
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Cheers mate. I managed to get one of fleabay. I'm pretty fluent with them to be honest as I did the Rover apprenticeship when I left school. A but rusty but havent forgotton their flaws.
Old 07-05-2006, 07:47 PM
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L33 BYT
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UPDATED
Old 18-05-2006, 12:29 AM
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cris
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Default secret passionford rover coupe crew...

ive got a 220 turbo coupe as well, similar issues as your one but in the end it needed a head gasket.
i bought it off a friend, to do up and sell on, he got the arse with it the only time its ever played up and bought a audi tt (which by the way is much slower).

i drove it for a while realised its mostly honda design underneath gearbox suspension ect and though result: fast cheap b road fun honda'ish and kept it.
then a set of mg wheels came up cheap then an stainless steel exhaust was planning a rebuild aiming at 275-300ish bhp, if i dont change cars ive had it for three years and st170's have really come down in price. so might have to come back to ford 100%

anyway, have a look on rovertech.net and rover-coupe.com if you need any parts or advice if you havent come across these sites already.

regards
cris
Old 18-05-2006, 07:52 PM
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L33 BYT
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Already signed up on rovertech. Fulll of rover helpers. And some pretty wild motors. too.

Will be an update this weekend. Starting with the rst_lee 4 stage polish.
-Wash
-Polish
-Full clay down
-Meguires blue tech wax then a normal wax. The wing xcame up well smart.
Old 19-05-2006, 08:38 PM
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Nice one Lee. Keep us updated, hope the head is all ok
Old 20-05-2006, 07:30 PM
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The Old


The New


Test Fitment


Loom changes for the difference in connector ends


All enclosed and nasties hidden


New Loom complete


Original clocks in due to mine being a speedo cable rather than sensor and mine have 155mph clocks not 130


Without boring you dash complete picks




Old 20-05-2006, 10:33 PM
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adamS2RST
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Nice work Lee, what's the advantage in this then, just for the look ?
Old 21-05-2006, 12:56 AM
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GazzaG
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Old 21-05-2006, 08:29 AM
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L33 BYT
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Originally Posted by adamS2RST
Nice work Lee, what's the advantage in this then, just for the look ?
Erm if you leave it with me im sure ill find an advantage. PErhaps adding 50bhp or some thing like that.
But to be honest its just adding a new lease of life to the inside really.
Old 21-05-2006, 10:50 AM
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Old 21-05-2006, 10:53 AM
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Old 30-05-2006, 12:52 PM
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Have changed the dash in my rover convertible to the bubble one too. looks alot better.

Did change the engine too
Old 31-05-2006, 02:42 PM
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Love the dash change!
Old 31-05-2006, 03:21 PM
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Looking good bro
Old 31-05-2006, 06:49 PM
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Old 31-05-2006, 08:49 PM
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L33 BYT
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More to come.
Heads ready.
New down pipe and exhaust system on the way.
Old 31-05-2006, 09:02 PM
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adamS2RST
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Glad the head is ok Lee. Look forward to the update
Old 01-06-2006, 05:45 PM
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Well the parts are coming thick and fast.
Waiting on full system with outwardly rolled 3 1/2" Exhaust.

mmm - May even put head back on!!
Old 02-06-2006, 05:54 PM
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Pics of water pump housing rebuild. Not much I know. But every bolt sheared off when replacing the water pump. Grr. Not nice getting them out. Couldnt be drilled as would have been a knightmare with ally casing and hardened bolts. NOTHING WD40 couldnt sort. Some new bolts and some trusty copper slip.



New pump


Holes nice and lubed up


The housing


Sneaky preview of head


Sprused up block.


THE MESS


Now these pistons have done 140K. Block has no lip Only look wet as have just sprayed WD on them to stop rusting while head off.
Old 02-06-2006, 08:19 PM
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m.d.
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check all the way round the bore for a lip, its about 5mm below the dark line and normally only on one side of the bore, the front if the engine rotates forward generally,

like the dash tho, makes it look much more modern
Old 04-06-2006, 06:24 PM
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Water pump rebuild and housing bolted back up.
Plus - A bit of a polish



Old 05-06-2006, 08:44 PM
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smartrs
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bufty !! nice work mate , when you going to start on mine
Old 05-06-2006, 09:10 PM
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L33 BYT
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Originally Posted by smartrs
bufty !! nice work mate , when you going to start on mine
Its Paul aint it?
U alright mate, Whenever your ready bud!
Old 09-06-2006, 10:22 PM
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hay you know where i am and you got my number to
Old 09-06-2006, 10:40 PM
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One of my engineers a couple of years back did a T series tune...

Standard bottom end and head
Piper reprofiled cams (with verniers)
Tubular manifold
Cossie 60 Trim T3 with 0.48 housing
Standard Ecu with original map
Standard injectors
Adjustable fuel reg.
2.75" exhaust
EvoVI intercooler

298bhp at only 13psi of boost....

No torque though, take for ever to wind up, but then go into hyperspeed...
Old 11-06-2006, 01:31 PM
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Heads back on and timed up.
Waiting on the Exhaust STILL
Need rad recored as Im not happy with this one.

Apart from that. All is looking good. Just needs all the bits putting on. Like pipe work/Electrical connectors/air box etc.....
Old 02-07-2006, 04:38 PM
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Well I let the photos slip.

But here we are. Now running.......


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Old 02-07-2006, 04:44 PM
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very well done bro

looks very clean

Old 02-07-2006, 04:48 PM
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Poor boys Cherry Glaze and Nutty paste or what ever its called.
The daddy of wax's!!!!
Old 02-07-2006, 06:34 PM
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Good job Lee
Old 02-07-2006, 06:46 PM
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Next addition will be MG Alloys
Old 02-07-2006, 09:01 PM
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liking it alot
Old 03-07-2006, 11:55 PM
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cris
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Default rover coupe

looking good mate.dont want to murray walker it but hope it all goes well!

i put MG wheels and smoked repeaters on mine it somehow makes the car look alot more up to date, it could do with a mk3 dash though how long did it take to fit the dash in your coupe?
Old 05-07-2006, 07:19 PM
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Bout 1/2 a day. Only as I redone the loom with the wrap stuff. Plus stripping all heater vents and cleaning them all up.


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