My Mk2 Fiesta Area Six Exhaust Manifold *12/12/11* Page 7

Brian · 16-02-2006, 10:03 PM

Some of you may of seen my car before it used to have a mk1 xr2 1700 Crossflow fitted

I have just bought a 2.0 zetec today which i am gonna strip and build a 2.0 zetec turbo

Here is the spec and a few picutres of it

Engine:

1700 X/Flow stage 2 unleaded.
Bore +090 1686cc Fiesta.
Stoke standard.
Main bearings standard L/c material.
Big end bearings standard L/c material.
Thrust washerâ€™s standard.
Crank standard linished fully balanced.
Flywheel balanced and machined.
Rods balanced end to end.
Pistons Hepolite balanced.
Camshaft piper BP285.
Timing chain morse H/D.
Tensioner pad and snail new.
Corplugs new.
XR2 sump and scavenger pipe fiesta.
Oil pump High pressure new.
Cam profile.
Power increase 18 to 20 bhp.
Duration inlet / exhaust 292 degrees.
Valve lift .430 thou 10.92mm in/ex.
Timing open/close 38-74 74-38.
Full lift at top dead centre 108 degrees.
Valve clearance 14thou .35mm inlet and exhaust.
Cylinder head fully flowed with three valve seats and mexico
inlet and exhaust valves double 285 springs.
Mk2 xr2 5 speed gearbox
Mk2 xr2 gear lever 5 speed
Chrome battery cover
Chrome suspension tops and nuts
Chrome coil can and bracket
K&N air filter
Scorpian exhaust system

Bodywork:

Fiesta base model shell re-sprayed radiant red
Xr2 front and rear valences and arches, which have been modified
Xr2 front bumper, which has been cut,modified,filled and colour coded
Xr2 rear bumper with relocated number plate light, which has been filled
and colour coded
Xr2 boot spoiler which has been colour coded and blended to the car
and washer jet hole filled
Smooth boot lid with bodyline de-locked
Doors de-locked
Colour coded wing mirrors
Front grill colour coded
Bee sting aerial
N/S fog light added
Clear indicators
Clear side repeaters
Standard back lights half tinted
Single wiper

Brakes:

Front:Xr2 Callipers EBC Green stuff pads and EBC spotted disc's
Rear: Fiesta-centre rear disc conversion
Good ridge braided brake hoses all round
Callipers painted blue
Willwood brake bias valve

Interior:

Xr2 dash, which has been paited black and modified for gauges in
Centre air vents
Xr2 Centre console, which has been painted, black and modified
for brake basis valve and boot release switch
Gear lever cut down
Carbon fibre and blue gear knob
Blue gear lever gator
Roof clock
White dials with blue needles
Blue aluminium window winder handles
Blue cobra Monaco bucket seats
Blue sparco harness
Blue tax disc holder
Tim oil pressure gauge white face
Tim vacuum gauge black face
Tim volt meter white face
Carbon fibre gauge plate
One off front door cards made and covered blue
Back all boarded out and covered blue
Roll cage and door bars chromed
Rear strut brace
Xr2 steering wheel

Suspension:

Fully adjustable spax shock absorbers with spax 30mm lowering springs

This was at the body when it was painted back in 2002

This it it now

This one was when i won a throphy at FITP last year

And this is the new engine that i am gonna be building

Before i stripped it

After i stripped the manifolds off the air con and power steering pumps

I am not 100% sure on everything i have to do to turbo it so i may be needing some help

Brian

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fuelmyfocus · 16-02-2006, 11:17 PM

looks like a very very tidy xr mate, will look forward to the progress on this, i think it will prove to be a weapon!

T4KAF · 16-02-2006, 11:39 PM

nice m8,i just purchased ma m8s xr2(fordrallyesport on her) 2 do the exact same,tho its already got the 4 pot brakes,spax adjustables,and rst engine in it(broken at moment tho it doesnt matter anyway),as sn as i get sum dosh together im gonna get cracking wi 2.1zvh conversion!! heres a pic of it

need 2 keep checking how u get on with it,looks a mint wee xr u got there 2 start with m8!!!!!!

Red16 · 17-02-2006, 12:25 AM

such a funky little car

will go like the clappers shortly

Twins · 17-02-2006, 08:31 AM

Will be a monster when done

Brian · 17-02-2006, 01:50 PM

Quote:

Originally Posted by Twins

Will be a monster when done

I hope so

Thanks for the comments

Brian

Brian · 23-02-2006, 08:35 PM

***UPDATE 23/2/06***

Took my crossflow lump out to day ready for the guy to collect it on saturday

Few pic's with the bonnet removed

Half way through taking it out

Now a empty engine bay

And the engine

Thats it for now

Brian

rich p xr2t · 23-02-2006, 09:16 PM

Brian

Car looks really nice mate, gonna be mental with the new lump in there

whitecossie · 23-02-2006, 10:05 PM

lovely motor mate

Brian · 23-02-2006, 10:14 PM

Cheer's

Brian

Banner · 23-02-2006, 10:21 PM

Nice looking car!
My mates got a concourse mk2 with a 2.1 zvh runniong 280bhp, it goes seriously well for a 2.
You should expect to have sum fun in it when its finished!!!

24-02-2006, 04:06 AM

stunning little motor

Brian · 24-02-2006, 05:09 AM

Brian

Brian · 27-02-2006, 12:26 PM

***UPDATE 27/2/06***

Went and collected my manifold Friday night

Its a Rover 820 turbo inlet have got to get it modded to fit

Does anybody now anywhere i can get it modded?? Perfer Essex area

Also got part of my top engine mount yesturday which is a mk2 fiesta xr2 cvh mount which has been modded to bolt to the zetec block

just got to get the other part of the top mount then i can think about fitting the zetec lump for a trail fit

Brian

Mike C · 27-02-2006, 12:31 PM

awesome, love this car

neil2802 · 27-02-2006, 03:54 PM

Show me what needs to be modded and i'll see what i can do

Brian · 27-02-2006, 04:11 PM

Quote:

Originally Posted by neil2802

Show me what needs to be modded and i'll see what i can do

Ok mate cheer's when you down this way next??

Brian

12jedi12 · 27-02-2006, 05:15 PM

do u live in rayleigh?very nice

Brian · 27-02-2006, 05:36 PM

Quote:

Originally Posted by 12jedi12

do u live in rayleigh?very nice

Yes mate why's that

Brian

12jedi12 · 27-02-2006, 06:08 PM

i had seen a car like urs i thought i would ask you to c if it was this one. where did u get your car painted?

Brian · 27-02-2006, 06:50 PM

Quote:

Originally Posted by 12jedi12

i had seen a car like urs i thought i would ask you to c if it was this one. where did u get your car painted?

O right yer prob me although i hardly use my car lol

I got it done on the A127 near romford.Had it done 4 years ago now and it still looks as good as the day it was done

You wont there number and address???

Brian

James-W · 27-02-2006, 07:02 PM

Going to be a monster I remember that car from somewhere.

Twins · 27-02-2006, 07:11 PM

12jedi12 · 27-02-2006, 09:11 PM

ya if u could thanks

Munch · 27-02-2006, 10:18 PM

the car looks mint, would drive that any day, its gonna be a monster when done

Brian · 02-03-2006, 08:45 AM

Quote:

Originally Posted by 12jedi12

ya if u could thanks

I will get it when i pop round my garage next

Thanks for the replys

Brian

rich_frst · 12-03-2006, 07:31 PM

Quote:

Originally Posted by Brian

looking good bri.....

just got round to reading it all mate... any updates this weekend, other than the sump ??

like the inlet manifold ^^ where'd you get it

Brian · 12-03-2006, 07:37 PM

Quote:

Originally Posted by rich_frst

Quote:

Originally Posted by Brian

looking good bri.....

just got round to reading it all mate... any updates this weekend, other than the sump ??

like the inlet manifold ^^ where'd you get it

Lol i bought the Manifold from Rich_frst

I have sorted the rest of the top mount now also got a sump and a oil pick up pipe from a 1.6/1.8 as the 2.0 one is no good as the exhaust wont clear it.

Thats it for now

Brian

rich_frst · 12-03-2006, 07:39 PM

stevenebm · 12-03-2006, 08:06 PM

looking good mate,just buy ma zetec turbo engine to put in

cos am thinking bout buying woodys 350bhp one in parts for sale

rs nutta · 12-03-2006, 10:41 PM

only just seen this looks good

, what size are your comp mo's

Brian · 13-03-2006, 08:23 AM

Quote:

Originally Posted by stevenebm

looking good mate,just buy ma zetec turbo engine to put in

cos am thinking bout buying woodys 350bhp one in parts for sale

You have PM

Quote:

only just seen this looks good , what size are your comp mo's

Cheer's mate

The wheels are 15's

Brian

James_RScos · 13-03-2006, 10:19 AM

Very nice brian i love your car seen it on FCGB top work will be a beast keep the good work up mate.

Brian · 10-11-2006, 05:37 AM

***UPDATE 10/11/06***

Not updated this for a while but i bought some 4 pot wilwoods 285mm the other day

Here are some picture's

Standard Xr2 Disc and Wilwood 285mm disc

One side fitted

With wheel on

How the standard brakes looked with the wheel on

And a few pic's of the car how it stands at the min

Sorry about the pic's some where taken on my phone

What you think???

Brian

SaqsS2turbo · 10-11-2006, 01:17 PM

like the idea very much got a simular engine idea my self

keep the updates coming mann!!

fezzajsy · 10-11-2006, 02:45 PM

will be wicked when finished man...all the best

Brian · 10-11-2006, 05:19 PM

Cheer's

Brian

rs nutta · 10-11-2006, 07:59 PM

nice looks clean mint and all that

Twins · 10-11-2006, 08:03 PM

Nice to see an update ,keep em coming

Turbo Pez · 10-11-2006, 09:35 PM

Looks lush mate, love the white rims!! keep updates coming!!

16-02-2006, 11:39 PM	#3
T4KAF Advanced PassionFord User Garage is empty, add now Trader Score: (0) Join Date: Sep 2005 Location: whitburn,scotland!!!! Posts: 2,236 Rep Power: 9	nice m8,i just purchased ma m8s xr2(fordrallyesport on her) 2 do the exact same,tho its already got the 4 pot brakes,spax adjustables,and rst engine in it(broken at moment tho it doesnt matter anyway),as sn as i get sum dosh together im gonna get cracking wi 2.1zvh conversion!! heres a pic of it need 2 keep checking how u get on with it,looks a mint wee xr u got there 2 start with m8!!!!!! __________________

17-02-2006, 12:25 AM	#4
Red16 10K+ Poster!! 2011 Mac#1 Motorsports Worx Trader Score: (0) Join Date: Jun 2003 Location: South Shields Posts: 10,596 Rep Power: 19	such a funky little car will go like the clappers shortly __________________ Mac Motorsports Worx ZX10r turbo engined kit car... build thread in the restorations, rebuild & projects section PS3 username - SausageArm ....... My DSLR photo's - http://www.flickr.com/photos/30990332@N02/

17-02-2006, 08:31 AM	#5
Twins 15K+ Super Poster!! Garage is empty, add now Trader Score: (14) Join Date: Sep 2004 Location: ESSEX Posts: 15,590 Rep Power: 23	Will be a monster when done __________________ My carbon clad s2

23-02-2006, 08:35 PM	#7
Brian 10K+ Poster!! Garage is empty, add now Trader Score: (2) Join Date: Aug 2003 Location: Essex Posts: 10,261 Rep Power: 19	*UPDATE 23/2/06* Took my crossflow lump out to day ready for the guy to collect it on saturday Few pic's with the bonnet removed Half way through taking it out Now a empty engine bay And the engine Thats it for now Brian __________________

23-02-2006, 10:05 PM	#9
whitecossie PassionFord Regular Garage is empty, add now Trader Score: (0) Join Date: Oct 2005 Location: tyne and wear Posts: 495 Rep Power: 7	lovely motor mate __________________

16-02-2006, 11:17 PM	#2
fuelmyfocus Wahay!! I've lost my Virginity!! Garage is empty, add now Trader Score: (0) Join Date: Feb 2006 Posts: 51 Rep Power: 6	looks like a very very tidy xr mate, will look forward to the progress on this, i think it will prove to be a weapon!

23-02-2006, 09:16 PM	#8
rich p xr2t I've found that life I needed.. It's HERE!! Garage is empty, add now Trader Score: (0) Join Date: Nov 2004 Location: ESSEX canvey island Posts: 1,447 Rep Power: 9	Brian Car looks really nice mate, gonna be mental with the new lump in there

23-02-2006, 10:14 PM	#10
Brian 10K+ Poster!! Garage is empty, add now Trader Score: (2) Join Date: Aug 2003 Location: Essex Posts: 10,261 Rep Power: 19	Cheer's Brian __________________

23-02-2006, 10:21 PM	#11
Banner 15000 Garage is empty, add now Trader Score: (0) Join Date: Feb 2006 Location: Staffs Posts: 49 Rep Power: 0	Nice looking car! My mates got a concourse mk2 with a 2.1 zvh runniong 280bhp, it goes seriously well for a 2. You should expect to have sum fun in it when its finished!!!

24-02-2006, 04:06 AM	#12
grimreaper Guest Garage is empty, add now Trader Score: () Posts: n/a	stunning little motor

24-02-2006, 05:09 AM	#13
Brian 10K+ Poster!! Garage is empty, add now Trader Score: (2) Join Date: Aug 2003 Location: Essex Posts: 10,261 Rep Power: 19	Brian __________________

27-02-2006, 12:26 PM	#14
Brian 10K+ Poster!! Garage is empty, add now Trader Score: (2) Join Date: Aug 2003 Location: Essex Posts: 10,261 Rep Power: 19	*UPDATE 27/2/06* Went and collected my manifold Friday night Its a Rover 820 turbo inlet have got to get it modded to fit Does anybody now anywhere i can get it modded?? Perfer Essex area Also got part of my top engine mount yesturday which is a mk2 fiesta xr2 cvh mount which has been modded to bolt to the zetec block just got to get the other part of the top mount then i can think about fitting the zetec lump for a trail fit Brian __________________

27-02-2006, 12:31 PM	#15
Mike C The Special One Garage is empty, add now Trader Score: (1) Join Date: Mar 2005 Location: Bridgnorth Posts: 10,463 Rep Power: 17	awesome, love this car __________________

27-02-2006, 03:54 PM	#16
neil2802 15000 Garage is empty, add now Trader Score: (0) Join Date: Aug 2004 Posts: 26 Rep Power: 0	Show me what needs to be modded and i'll see what i can do __________________

27-02-2006, 05:15 PM	#18
12jedi12 15000 Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Posts: 35 Rep Power: 0	do u live in rayleigh?very nice

27-02-2006, 06:08 PM	#20
12jedi12 15000 Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Posts: 35 Rep Power: 0	i had seen a car like urs i thought i would ask you to c if it was this one. where did u get your car painted?

27-02-2006, 07:02 PM	#22
James-W PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Jul 2005 Posts: 6,309 Rep Power: 13	Going to be a monster I remember that car from somewhere.

27-02-2006, 07:11 PM	#23
Twins 15K+ Super Poster!! Garage is empty, add now Trader Score: (14) Join Date: Sep 2004 Location: ESSEX Posts: 15,590 Rep Power: 23	__________________ My carbon clad s2

27-02-2006, 09:11 PM	#24
12jedi12 15000 Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Posts: 35 Rep Power: 0	ya if u could thanks

27-02-2006, 10:18 PM	#25
Munch Mr. Sparkle! Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Wiltshire - swindon Posts: 12,687 Rep Power: 19	the car looks mint, would drive that any day, its gonna be a monster when done __________________ CHEERS, LEE Onslow Loves COD! Arguing on the internet is like racing in an impreza, even if you win, you're still a twat.

12-03-2006, 07:39 PM	#29
rich_frst PassionFord Post Troll Garage is empty, add now Trader Score: (3) Join Date: Jul 2004 Location: Canvey Island, Essex Posts: 2,679 Rep Power: 10	__________________ My ProjectS.. http://www.passionford.com/forum/vie...456351#1456351 REMOVED BY WEBTEAM

12-03-2006, 08:06 PM	#30
stevenebm post whore Garage is empty, add now Trader Score: (6) Join Date: Aug 2004 Location: ayrshire Posts: 5,293 Rep Power: 13	looking good mate,just buy ma zetec turbo engine to put in cos am thinking bout buying woodys 350bhp one in parts for sale __________________ http://www.focusrsec.co.uk/forum/

12-03-2006, 10:41 PM	#31
rs nutta Advanced PassionFord User Garage is empty, add now Trader Score: (0) Join Date: Jan 2006 Location: gt yarmouth Drives: Escort RS replica Posts: 1,932 Rep Power: 8	only just seen this looks good , what size are your comp mo's __________________ check out my rs replica project http://www.passionford.com/forum/viewtopic.php?t=201890

13-03-2006, 10:19 AM	#33
James_RScos Advanced PassionFord User Garage is empty, add now Trader Score: (0) Join Date: May 2004 Location: Nottingham Posts: 1,562 Rep Power: 9	Very nice brian i love your car seen it on FCGB top work will be a beast keep the good work up mate. __________________ Cheers James Novice Cosworth Gold Cup winner 2010 Overall Novice Cosworth Winner 2010 H380 TBV : Standard Coucours Car http://www.passionford.com/forum/res...or-2010-a.html H686 ODA : Fast Road/ Track Car http://passionford.com/forum/restora...-h686-oda.html

10-11-2006, 05:37 AM	#34
Brian 10K+ Poster!! Garage is empty, add now Trader Score: (2) Join Date: Aug 2003 Location: Essex Posts: 10,261 Rep Power: 19	*UPDATE 10/11/06* Not updated this for a while but i bought some 4 pot wilwoods 285mm the other day Here are some picture's Standard Xr2 Disc and Wilwood 285mm disc One side fitted With wheel on How the standard brakes looked with the wheel on And a few pic's of the car how it stands at the min Sorry about the pic's some where taken on my phone What you think??? Brian __________________

10-11-2006, 01:17 PM	#35
SaqsS2turbo Advanced PassionFord User Garage is empty, add now Trader Score: (0) Join Date: Mar 2006 Location: Slough, Berksire Posts: 2,468 Rep Power: 8	like the idea very much got a simular engine idea my self keep the updates coming mann!! __________________ TЭAM GIЯO UŊIT!! Names SAQ Hippy Kai Yay Mother Fker**

10-11-2006, 02:45 PM	#36
fezzajsy 10K+ Poster!! Garage is empty, add now Trader Score: (9) Join Date: Nov 2004 Location: jeRSey..isles Posts: 12,466 Rep Power: 20	will be wicked when finished man...all the best __________________ http://passionford.com/forum/restora...y-tidy-up.html

10-11-2006, 05:19 PM	#37
Brian 10K+ Poster!! Garage is empty, add now Trader Score: (2) Join Date: Aug 2003 Location: Essex Posts: 10,261 Rep Power: 19	Cheer's Brian __________________

10-11-2006, 07:59 PM	#38
rs nutta Advanced PassionFord User Garage is empty, add now Trader Score: (0) Join Date: Jan 2006 Location: gt yarmouth Drives: Escort RS replica Posts: 1,932 Rep Power: 8	nice looks clean mint and all that __________________ check out my rs replica project http://www.passionford.com/forum/viewtopic.php?t=201890

10-11-2006, 08:03 PM	#39
Twins 15K+ Super Poster!! Garage is empty, add now Trader Score: (14) Join Date: Sep 2004 Location: ESSEX Posts: 15,590 Rep Power: 23	Nice to see an update ,keep em coming __________________ My carbon clad s2

10-11-2006, 09:35 PM	#40
Turbo Pez I've found that life I needed.. It's HERE!! Garage is empty, add now Trader Score: (0) Join Date: Sep 2005 Location: Sheppey, Kent Posts: 1,052 Rep Power: 8	Looks lush mate, love the white rims!! keep updates coming!! __________________ Nissan Quasqai Daily Drive - WTF Mk6 Escort Daily Drive - SOLD RS turbo Restro - Ended.... 3 Bed House Restro - Started

10-11-2006, 09:35 PM
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