Ford Sierra/Sapphire/RS500 Cosworth This forum is for discussion of all things pertaining to the Ford Sierra Cosworth.

3 door 2.9 conversion

Thread Tools
 
Search this Thread
 
Old 01-08-2016, 01:50 PM
  #1  
Kingabe
I'm Finding My Feet Here Now
Thread Starter
 
Kingabe's Avatar
 
Join Date: May 2012
Location: Oxford
Posts: 101
Received 2 Likes on 2 Posts
Default 3 door 2.9 conversion

Right, I've searched a bit and I can't seem to find anything. Obviously found a lot about 2.9 conversions, but not into a 3door. I've got a base model 1.6 Sierra 3 door. Just picked up a BOA with mt75 box. It's from a Scorpio that was converted, and the whole cars available.


What do I need apart from engine, box, loom, ecu?
Does anyone know about the prop lengths? Id imagine it's too long.
( just be told the 3door and saph are the same wheel base �� )
Obviously a fuel tank and pump.
Is there anything obvious that I should know about?

Cheers
Stuart

Last edited by Kingabe; 02-08-2016 at 06:34 PM.
Old 04-08-2016, 07:19 AM
  #2  
Marc sierra
Advanced PassionFord User
iTrader: (1)
 
Marc sierra's Avatar
 
Join Date: Oct 2006
Location: Netherlands
Posts: 1,888
Received 157 Likes on 143 Posts
Default

The wheel base is the same for all Sierras. If you have a MT75 to go behind the 24v, you can simply use the prop from a Sierra 2.0 DOHC. You will also need all the hoses for the cooling system, the PAS pump and piping (and perhaps steering rack). If the Sierra is an mk1, you might also need the front subframe, as that could be different as well. I would also take the exhaust to make it fit to the Sierra.
Old 04-08-2016, 07:35 PM
  #3  
R4N SS
Professional Waffler
iTrader: (6)
 
R4N SS's Avatar
 
Join Date: Jun 2003
Location: ?
Posts: 27,161
Received 147 Likes on 139 Posts
Default

you can use a 2wd cossie subframe as thats what i have in the 3dr.

you will need to space the gearbox depending on what tunnel the car has but it will still fit if small tunnel shell
Old 04-08-2016, 08:06 PM
  #4  
Marc sierra
Advanced PassionFord User
iTrader: (1)
 
Marc sierra's Avatar
 
Join Date: Oct 2006
Location: Netherlands
Posts: 1,888
Received 157 Likes on 143 Posts
Default

The subframe on the Granada Scorpio is exactly the same as a 2wd Cosworth. I would also get the complete rear suspension and brakes from the Granada. It has an lsd standard and Sierra Cosworth size brakes.
Old 04-08-2016, 08:51 PM
  #5  
dojj
Resident Wrestling Legend
iTrader: (3)
 
dojj's Avatar
 
Join Date: May 2003
Location: Little India
Posts: 50,018
Received 258 Likes on 221 Posts
Default

if the whole car is available then simply unbolt the engine crossmember, gearbox crossmember and rear axle

other than the prop needed to be changed as it's longer and the tca's the rest is a bolt in replacement

you will need to find some sierra v6 springs to handle the extra weight and use some 4wd struts to go with it as the hubs will be bigger from the granada (which means you can keep the 5 stud wheels and brakes and all that stuff that goes with it) just don't use the granada stuff as it will push the car into the roof of the garage and you won't need a jack to change the oil, been there done that

make sure you keep the steering stuff too, there were several different intermediate shaft lengths depending on the engine, power steering, 4wd etc so don't bin anything
Old 05-08-2016, 01:25 PM
  #6  
Kingabe
I'm Finding My Feet Here Now
Thread Starter
 
Kingabe's Avatar
 
Join Date: May 2012
Location: Oxford
Posts: 101
Received 2 Likes on 2 Posts
Default

Thanks for the advice. I've got the whole car avaliable so i will just park them side by side. It is a mk1 Sierra, I don't really want to go 5 stud and it's already got coilovers on. I'll source a 2wd prop. Can I not use xr4i engine mounts on the Sierra sub frame?
Old 05-08-2016, 01:47 PM
  #7  
dojj
Resident Wrestling Legend
iTrader: (3)
 
dojj's Avatar
 
Join Date: May 2003
Location: Little India
Posts: 50,018
Received 258 Likes on 221 Posts
Default

Use the stuff that comes with the car as they can vary from year to year and engine to engine

Otherwise the rest is easy
Old 05-08-2016, 03:14 PM
  #8  
R4N SS
Professional Waffler
iTrader: (6)
 
R4N SS's Avatar
 
Join Date: Jun 2003
Location: ?
Posts: 27,161
Received 147 Likes on 139 Posts
Default

i have had to buy the uprated 2wd engine mounts as have a 2wd crossmember
Old 06-08-2016, 05:23 AM
  #9  
dojj
Resident Wrestling Legend
iTrader: (3)
 
dojj's Avatar
 
Join Date: May 2003
Location: Little India
Posts: 50,018
Received 258 Likes on 221 Posts
Default

The early cars used the bolt in ones and after that they used the spindle ones and only the 4wd cars used the bolt in versions
Old 08-08-2016, 06:44 AM
  #10  
Jack and the Beanstalk
Regular Contributor
 
Jack and the Beanstalk's Avatar
 
Join Date: Jun 2012
Location: South Africa
Posts: 297
Received 6 Likes on 6 Posts
Default

Nice Thread Kingabe, I'll be interested to learn from as I am too collecting parts at this stage to do a 2.9 v6 BOB 4x4 conversion on my sapph

Originally Posted by dojj
you will need to find some sierra v6 springs to handle the extra weight and use some 4wd struts to go with it as the hubs will be bigger from the granada
Hi Dojj, what do you mean by 4wd struts, is that part of the shocks or are you referring to the strut housings that is part of the body where the shocks fit into? If we use coil overs, do you still need the 4wd strut setup?

Cheers
Old 08-08-2016, 08:54 AM
  #11  
dojj
Resident Wrestling Legend
iTrader: (3)
 
dojj's Avatar
 
Join Date: May 2003
Location: Little India
Posts: 50,018
Received 258 Likes on 221 Posts
Default

the 4wd cars use a thicker strut than the 2wd cars, and therefore the hubs have a bigger hole in them

you can make the 2wd stuff fit the 4wd hubs by sleeving them down but not the other way around

the 4wd struts might also be thicker because they need to handle the extra loads the 4wd system puts on them, but for reference the granadas also used the thicker struts so i think it's more of a thing that people make out

if you are going to be using the V6 there are a lot of suspension things you need to consider, but namely that the extra weight is not just a lb/in load on the springs, fitting 115 lb/in instead of 105 lb/in springs is just the rate, not the static weight of the engine being lots heavier

example being that putting standard 4wd cossie springs in will lower the car by 2 inches because they can't handle the weight even though they are rated at a higher capacity

which is why you might need to experiment first
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
timotei1980
Ford Sierra/Sapphire/RS500 Cosworth
6
07-04-2016 10:49 AM
original
Ford Focus RS Parts for Sale.
2
24-03-2016 11:08 PM
Kevin_Mc
General Car Related Discussion.
3
20-03-2016 10:41 AM
j@mie
Ford Sierra/Sapphire/RS500 Cosworth
1
19-03-2016 07:08 PM
155lee
Ford Sierra/Sapphire/RS500 Cosworth
6
07-03-2016 08:34 PM



Quick Reply: 3 door 2.9 conversion



All times are GMT. The time now is 10:04 AM.