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Rs turbo fuel pressure problems

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Old 11-02-2015, 05:13 PM
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jay030787
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Default Rs turbo fuel pressure problems

Hi don't no if anyone has any ideas but I habe cosworth management on my rs turbo and it runs but really badly when the pressure is set at 3 bar. so I have lifted it and lifted it and soon as it hits 10 bar it runs absolutely spot on but it cannot run that high as it wo Kill my pump what could be my problem
Old 11-02-2015, 07:16 PM
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Honestly, I hate replies like the one I am about to give but I think its the right answer here.

Take it to your tuner, someone familiar with the unique quirks that cosworth management can have.

If it does drive, be really bloody gentle. It could be something simple, a coolant temp sensor has a huge impact on the amount of fuel injected, you are very lean at the moment. Does the car run better when its warmed up?

Rob,
Old 11-02-2015, 07:18 PM
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jay030787
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Not really haven't had it running for to long as don't want to damage it and I will check the temp sensor my problem is everyone who deals with them are so far away so want to do as much as I can myself
Old 12-02-2015, 08:06 AM
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Just tested resistance of the temp sensor and its 4 degrees at work and its reading 8.25 ohms
Old 12-02-2015, 11:01 AM
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Are you sure its not 8.25K ohms?

At 10deg C the resistance should be 6 Kohms for the cosworth coolant temp sensor.

If it is genuinely 8.25 ohms then you have found you issue, the ecu thinks the engine is at over 150deg C and the mixture will be desperately lean.

Do you have any resistors? A quick test would be to place a 10K resistor across the coolant temp sensor connector with the sensor unplugged. If the car runs properly then the sensor is certainly your issue.

Rob,

Rob,
Old 12-02-2015, 11:02 AM
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oldford
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If you measure 8.25 KILO ohms, that sounds about right for 4 degrees Celsius.
8.25 Ohm is way too less, even at 125 degrees Celsius you should still have 100 Ohm.

You could also measure voltage of the coolant temp. signal.
Old 12-02-2015, 04:29 PM
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Karlos G
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As Rob has said it's very very lean if raising the FP to 10 bar makes it run well!
Coolant sensor, poor wiring to the injectors (low voltage/poor earth), MAP sensor faulty or again it's wiring.
Old 12-02-2015, 05:10 PM
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jay030787
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Ok after testing the coolant temp sensor looked like it had pushed the wire out of the back of the plug now it runs a lot cleaner the only thing is now when you hold it in revs or tickover after 3-4 seconds it try's to stop if you quickly blip the throttle it keeps running so you have to keep blipping it or or cuts out any ideas
Old 12-02-2015, 05:19 PM
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studabear
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Idle valve plugged in and working, is the tps set correctly?
Old 12-02-2015, 05:31 PM
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Yes it's plugged in and it's new so would think its working and throttle position is reading 5 on tickover the dropped when you open the throttle so looks right
Old 12-02-2015, 05:39 PM
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studabear
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have you got a engine monitor to be reading the tps position?
Old 12-02-2015, 06:00 PM
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I used a multimeter
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