Zetec turbo compression ratio help needed!
#41
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I have'nt got the time to explain in detail, its actually a very complex issue. I'm trying to get a feel for the average understanding , people have of compression ratios but I think the problem is people dont fully understand it is a dynamic condition that varies vastly with other engine components. So for example I could build two zetec engines both 300bhp, one would det itself to death at 9.0:1 the other wouldnt. Anyone want to guess why?
Cos your mapper is shit?
#43
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I have'nt got the time to explain in detail, its actually a very complex issue. I'm trying to get a feel for the average understanding , people have of compression ratios but I think the problem is people dont fully understand it is a dynamic condition that varies vastly with other engine components. So for example I could build two zetec engines both 300bhp, one would det itself to death at 9.0:1 the other wouldnt. Anyone want to guess why?
The first engine has a very poor VE resulting in a higher dynamic CR, the second doesnt.
Last edited by Karlos G; 04-05-2012 at 11:16 AM.
#45
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intake valve timing events have a great deal to do with max compression ratio for a given boost level on pump gas. A late intake valve closing point will dramatically lower dynamic compression ratio.
Higher compression ratios can - and are used- when camshaft timing is taken into account.
Factory engines have early IVC - so lower mechanical compression ratios are used.
Higher compression ratios can - and are used- when camshaft timing is taken into account.
Factory engines have early IVC - so lower mechanical compression ratios are used.
#46
because one you did not like the bloke so you made it det, but the other engine you liked the bloke so you built it properly
Last edited by CF20; 04-05-2012 at 04:40 PM.
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#48
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Wouldn't the the engine with the small turbo have excess backpreassure, and cause the exhaust gasses to be pumped back into the chamber on overlap, and then cause hot components and knock itself to death?
#49
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There are many factors to look at with turbo engines - its not a simple task.
Combustion chamber efficiency, camshaft timing, bore, stroke, fuel octane, turbo turbine,
turbo compressor, exhaust manifold type, inlet manifold, intercooler placement and plumbing, exhaust downpipe sizing and complete exhaust tubing .......
Always a good idea to err on the low side for compression ratio. Higher compression ratios have very little impact on the dreaded turbo lag anyhow. A custom off boost timing map helps with off boost performance (alot!)
cheers
#51
Advanced PassionFord User
I have'nt got the time to explain in detail, its actually a very complex issue. I'm trying to get a feel for the average understanding , people have of compression ratios but I think the problem is people dont fully understand it is a dynamic condition that varies vastly with other engine components. So for example I could build two zetec engines both 300bhp, one would det itself to death at 9.0:1 the other wouldnt. Anyone want to guess why?
#52
Too many posts.. I need a life!!
I have'nt got the time to explain in detail, its actually a very complex issue. I'm trying to get a feel for the average understanding , people have of compression ratios but I think the problem is people dont fully understand it is a dynamic condition that varies vastly with other engine components. So for example I could build two zetec engines both 300bhp, one would det itself to death at 9.0:1 the other wouldnt. Anyone want to guess why?
There are many ways to design such a 300 hp engine:
1 - bigger cams and much more rpm - thus lower boost required to achieve 300 hp.
2 - factory cams, restricted intake, low rpm - thus much higher boost required to achieve 300hp - more prone to self destruct.
3 - High flow heads, intake manifold, and exhaust manifolds, high efficiency intercooler, performance cams etc.. - now really low boost levels to reach 300 hp.
For a zetec 9:1 CR is certainly not high (unless one wants to boost at 20 psi and pump gas). For an engine with a poor combustion chamber (like cvh) yes 9:1 is high CR.
What exactly are you getting at Karl? I don't understand the reason for the "trick" question.
Last edited by Canada1; 06-05-2012 at 04:32 PM.
#54
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#56
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Karl,
1) lower compression ratio and higher torque.... are the two setups identical or does the lower compression engine benefit from different cam/ignition timing etc to extract the extra torque?
Low rpm high load imo is or can be det city. Im sure a manufacturer may take a view and reduce cylinder filling, or use some other method to lower the dynamic CR in this area on a higher CR engine (such as variable cam/valve timing )
Compared to a lower CR engine being able to make use of a higher dynamic CR in this low rpm high load area and hence make more torque? Ford didn't have the luxury of a mass manufacturer VVT system back then.
2) Big turbo little turbo...Again, just from personal playings I find supercharged engines making boost at low rpm are more prone to detonation than they are at a higher RPM with the same boost, I guess the same may be true of a little turbo. Low rpm and mediocre boost may necessitate a lower compression ratio to eliminate detonation in this specific region, where as the engine making use of the larger turbo and making boost at a higher RPM may well be out of this low rpm high load det region...? This is ignoring the higher charge temps that would undoubtedly be seen with the smaller turbo whilst shifting the same CFM of air...
I've always wondered which trade off won? reducing compression ratio to escape det, or reducing ignition advance.... and how to find a happy medium.
The above is very un technical so please come back and correct/educate us!!
1) lower compression ratio and higher torque.... are the two setups identical or does the lower compression engine benefit from different cam/ignition timing etc to extract the extra torque?
Low rpm high load imo is or can be det city. Im sure a manufacturer may take a view and reduce cylinder filling, or use some other method to lower the dynamic CR in this area on a higher CR engine (such as variable cam/valve timing )
Compared to a lower CR engine being able to make use of a higher dynamic CR in this low rpm high load area and hence make more torque? Ford didn't have the luxury of a mass manufacturer VVT system back then.
2) Big turbo little turbo...Again, just from personal playings I find supercharged engines making boost at low rpm are more prone to detonation than they are at a higher RPM with the same boost, I guess the same may be true of a little turbo. Low rpm and mediocre boost may necessitate a lower compression ratio to eliminate detonation in this specific region, where as the engine making use of the larger turbo and making boost at a higher RPM may well be out of this low rpm high load det region...? This is ignoring the higher charge temps that would undoubtedly be seen with the smaller turbo whilst shifting the same CFM of air...
I've always wondered which trade off won? reducing compression ratio to escape det, or reducing ignition advance.... and how to find a happy medium.
The above is very un technical so please come back and correct/educate us!!
Last edited by Rob_DOHC; 16-05-2012 at 10:28 PM.
#57
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A lower compression ratio (static) despite having obvious benefits will always be thermally less efficient than the same setup with a higher CR...
I suspect that despite the power and economy benefits of a high CR engine, the recent high CR engines we have seen from manufacturers will have been emissions driven...... With the advantages of VVT/VCT and their new found adjustable DCR.
I suspect that despite the power and economy benefits of a high CR engine, the recent high CR engines we have seen from manufacturers will have been emissions driven...... With the advantages of VVT/VCT and their new found adjustable DCR.
#58
Too many posts.. I need a life!!
A lower compression ratio (static) despite having obvious benefits will always be thermally less efficient than the same setup with a higher CR...
I suspect that despite the power and economy benefits of a high CR engine, the recent high CR engines we have seen from manufacturers will have been emissions driven...... With the advantages of VVT/VCT and their new found adjustable DCR.
I suspect that despite the power and economy benefits of a high CR engine, the recent high CR engines we have seen from manufacturers will have been emissions driven...... With the advantages of VVT/VCT and their new found adjustable DCR.
Thank God for direct injection!
#60
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Funny how "experts" go silent when reasonable intelligent questions are posted?
JMO of course.
Maybe I am one of the "idiots" - only a little experience with race engines
Several Porsche flat 6's 906, 2.4's, 3.3 turbos, 3.4 stroker
Cosworth road race IMSA 3.0 liter 405 HP NA engines
Ford big blocks, small blocks.
JMO of course.
Maybe I am one of the "idiots" - only a little experience with race engines
Several Porsche flat 6's 906, 2.4's, 3.3 turbos, 3.4 stroker
Cosworth road race IMSA 3.0 liter 405 HP NA engines
Ford big blocks, small blocks.
#61
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i have experience low and high xr's in the same turbo, manifold fuelling setup, i can say the high cr made more power for a given boos, but there was need to pull timing out and run a little richer to avoid detting.
i would love to find out how a lower cr engine makes more torque low down though, wouldn't everyone be going mega low if that was the case?
i went with a CR of 8.5:1, then wnet for a slightly thicker gasket to lower this to 8.2:1, drives lovely on and off boss with a 0.63 housing t3/4 turbo, went very well on a T04B ball bearing turbo, but that could flow enough for 450-500bhp.
i would love to find out how a lower cr engine makes more torque low down though, wouldn't everyone be going mega low if that was the case?
i went with a CR of 8.5:1, then wnet for a slightly thicker gasket to lower this to 8.2:1, drives lovely on and off boss with a 0.63 housing t3/4 turbo, went very well on a T04B ball bearing turbo, but that could flow enough for 450-500bhp.
#62
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i have experience low and high xr's in the same turbo, manifold fuelling setup, i can say the high cr made more power for a given boos, but there was need to pull timing out and run a little richer to avoid detting.
i would love to find out how a lower cr engine makes more torque low down though, wouldn't everyone be going mega low if that was the case?
i went with a CR of 8.5:1, then wnet for a slightly thicker gasket to lower this to 8.2:1, drives lovely on and off boss with a 0.63 housing t3/4 turbo, went very well on a T04B ball bearing turbo, but that could flow enough for 450-500bhp.
i would love to find out how a lower cr engine makes more torque low down though, wouldn't everyone be going mega low if that was the case?
i went with a CR of 8.5:1, then wnet for a slightly thicker gasket to lower this to 8.2:1, drives lovely on and off boss with a 0.63 housing t3/4 turbo, went very well on a T04B ball bearing turbo, but that could flow enough for 450-500bhp.
Well, lots of engines used to be deliberately low CR, not just because of available fuel. Low comp engines can be really smooth flexible lumps... There is absolutely no getting around the fact that a low CR is inefficient, there are a number of areas where they become inefficient.
Its still my opinion that the only possible benefit a low compression ratio has regarding low down torque comes from the extra ignition timing one is able to use without detonation/pre ignition etc.... perhaps there is a more scientific reason like a better flame front????
My view is that the highest possible safe CR should be run. I feel that 9:1 isn't at all outrageous for a CVH. Ford will have been conservative, catering for fuel in all markets and period technology. Karl gave a number of examples of cars using a low compression ratio from the factory.... there are equally large numbers of OEM FI cars running fairly high CR out the factory too.
It would be nice if Karl could finish making his point.
I have lots of respect for the work he has done, having never met him but after seeing a number of cars he has worked on including his brothers beautiful talbot. But it is quite annoying for someone to log on... call every one stupid then bugger off....
Shame
Rob,
#65
Advanced PassionFord User
This was an interesting read lol.How do Honda get away with turbo charging using high compression engines like the b18.I seen one yesterday getting hoses made up at pirtek for his breather system on his engine.He had 3 engine breathers for pressure.The owner of the car told me he is using 550cc rc injectors with a t4 turbo running 18psi on stock engine with a tial external waste gate set up.On some Honda P ecu what ever that is
#68
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Karl may be a clever bloke. but he is stuck in the 1970's if he thinks 9:1 CR is too high for a modern 4 valve combustion chamber. That is foolish - and I am being kind.
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#70
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This was an interesting read lol.How do Honda get away with turbo charging using high compression engines like the b18.I seen one yesterday getting hoses made up at pirtek for his breather system on his engine.He had 3 engine breathers for pressure.The owner of the car told me he is using 550cc rc injectors with a t4 turbo running 18psi on stock engine with a tial external waste gate set up.On some Honda P ecu what ever that is
But it still needs to run a big turbo and low boost.
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#78
Karlos,
I was interested in the original comment made by Karl that a lower compression engine can make more torque off boost than a high compression engine, but there was now follow up on explaining this,
In my experience a high compression engine would make more torque off boost and also spool up the turbo quicker or allow for a bigger turbo running low boost to make similar power to a low compression engine running a smaller turbo at high boost.
I was interested in the original comment made by Karl that a lower compression engine can make more torque off boost than a high compression engine, but there was now follow up on explaining this,
In my experience a high compression engine would make more torque off boost and also spool up the turbo quicker or allow for a bigger turbo running low boost to make similar power to a low compression engine running a smaller turbo at high boost.
#79
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I don't know the answer to that either mate, he never did say.... But this is one possibility, take two identical engines but one has had the pistons skimmed to drop the static CR from say 9.0:1 to 7.5:1, what has increased by doing this? The CC of the chambers, you will now be able to flow more air off boost (and on of course), but does this increase in air flow counter balance the loss of power by dropping CR? Who knows, maybe Karl does and that is the reason? I don't know.
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